A power tool is provided including a brushless motor having a stator defining a plurality of phases and a rotor. A power unit is provided including power switches and a control unit outputs a drive signal to the motor switches to drive the phases of the motor using a trapezoidal control scheme over a series of sectors. The control unit sets a conduction band within which each phase is commutated to a baseline value that is greater than 120 degrees, sets at least one commutation transition point as a function of the set conduction band, and within each sector, monitors an open-phase voltage of the motor to detect a back electromotive force (back-EMF) voltage of the motor and control commutation of at least one phase based on the open-phase voltage of the motor in relation to the at least one commutation transition point.

An image forming apparatus includes a stacking unit, a pickup roller, a motor having a winding, a rotor, and a phase, an image forming unit, an operation unit, and a receiving unit. The motor drives the pickup roller to feed a recording medium stacked on the stacking unit. The image forming unit forms an image on the fed medium. A user operates the operation unit to set an image forming condition. When, in a state where the winding is not excited, the operation unit is operated before the receiving unit receives an instruction to start forming the image, an initial operation is executed in a rotor stop state that supplies current to the winding and determines the motor phase based on the current flowing through the winding. When the instruction is received after the initial operation, the winding receives current such that the rotor rotates based on the determined phase.

Implementations of a system for sensing rotor position of a PMSM may include: a controller which may be coupled with the PMSM. The controller may be configured to apply a plurality of voltage vectors to the PMSM to generate a plurality of sensing signals from a stator of the PMSM in response. A comparator may be coupled to the PMSM configured to receive and to compare each one of the plurality of sensing signals with a threshold voltage. A rise time measurement circuit may calculate a plurality of rise times using the plurality of sensing signals in response to receiving a signal from the comparator. The rotor-angle estimation circuit may be configured to identify from the plurality of rise times a shortest rise time and a voltage vector corresponding with the shortest rise time and thereby identify the position of the rotor of the PMSM.

A power tool is provided including a brushless motor having a stator defining a plurality of phases and a rotor. A power unit is provided including power switches operable to deliver power to the motor. A primary controller is interfaced with the power unit to output drive signals to drive the phases of the motor over a series of sectors of the rotor rotation. The primary controller measures a back-electromotive force voltage of the motor and transitions motor commutation from the present sector to the next sector based in relation to the back-EMF voltage. A second controller is provided to receive at least one of the drive signals, calculate a speed and/or direction of rotation of the motor from the drive signals, and take corrective action to cut off supply of power to the motor if it detects an overspeed condition or incorrect direction of rotation.

A motor controller is configured to stabilize a motor current. The motor controller is used for driving a motor, where the motor has a motor coil. The motor controller comprises a switch circuit, a control unit, a command unit, a counting unit, a comparing unit, and a phase detecting unit. The switch circuit is used for supplying the motor current to the motor coil. The phase detecting unit generates a phase signal to the control unit, so as to inform the control unit to switch phases. The control unit generates a plurality of control signals to control the switch circuit. The motor controller resets the counting unit based on the phase signal, such that the control signals are synchronized with the phase signal for stabilizing the motor current.

A motor control apparatus includes: a current supply unit configured to supply coil current to a plurality of coils of a motor by controlling, based on a first command value of excitation current and a second command value of torque current, voltage to be applied to the plurality of coils; a first setting unit configured to set the first command value; a second setting unit configured to set the second command value; and a control unit configured to use first control in starting of rotation of a rotor of the motor, and switch control to second control after rotation speed of the rotor becomes greater than predetermined speed. The first setting unit is further configured to set a value greater than 0 as the first command value before the control unit switches control from the first control to the second control.

A motor controller is configured to stabilize a motor current. The motor controller is used for driving a motor, where the motor has a motor coil. The motor controller comprises a switch circuit, a control unit, a command unit, a counting unit, a comparing unit, and a phase detecting unit. The switch circuit is used for supplying the motor current to the motor coil. The phase detecting unit generates a phase signal to the control unit, so as to inform the control unit to switch phases. The control unit generates a plurality of control signals to control the switch circuit. The motor controller resets the counting unit based on the phase signal, such that the control signals are synchronized with the phase signal for stabilizing the motor current.

The present invention refers to the use of phase advance in motors with non-ideal induced voltages, especially in motors with induced voltages that present a flat region, to avoid instability in the control, wherein the first step is to detect the passage of the voltage induced by the flat region of instability, and then apply a fixed increment in the phase advance in order to avoid the flat region. Detection can be done in two ways: by direct measurement of induced voltage; and measuring the extinguishing time of the freewheel current.

A system and method for reliable control of a high rotor pole switched reluctance machine (HRSRM) utilizing a sensorless reliable control system. The method comprising: energizing at least one of the plurality of stator phases; measuring a first current value and time taken by the first current value to reach a first peak value or preset threshold value of current; determining a self-inductance value; measuring a second current value and time taken by an adjacent un-energized stator phase to reach a second peak value of current; determining a mutual inductance value; and estimating a rotor position utilizing the self-inductance and mutual inductance values; and controlling the HRSRM based on the estimated rotor position.

A motor control apparatus includes: an excitation unit configured to excite a plurality of excitation phases of a motor; a measurement unit configured to measure a physical amount that changes according to an inductance of at least one of a plurality of coils that make up the plurality of excitation phases by exciting each of the plurality of excitation phases, and generate measured data that includes measurement values of the physical amount measured for the plurality of excitation phases; and a determination unit configured to determine, based on the measured data, a rotational position of a rotor of the motor and whether or not at least one of the motor and the excitation unit has a failure.