Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated manner. For example, shoe parts may be retrieved and temporarily assembled according to preset relative positions to form part stacks. The part stacks may be retrieved with the relative positioning of the shoe parts being maintained and placed at a stitching machine for more permanent attachment via stitching of the parts to form a shoe assembly. Movement during stitching of a conveyance mechanism that transfers the part stack from the stacking surface to the stitching machine and movement of a needle associated with the stitching machine may be controlled by a shared control mechanism such that the movements are synchronized with respect to one another. Vision systems may be leveraged to achieve movement and position information between and at machines and locations.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated manner. For example, shoe parts may be retrieved and temporarily assembled according to preset relative positions to form part stacks. The part stacks may be retrieved with the relative positioning of the shoe parts being maintained and placed at a stitching machine for more permanent attachment via stitching of the parts to form a shoe assembly. Movement during stitching of a conveyance mechanism that transfers the part stack from the stacking surface to the stitching machine and movement of a needle associated with the stitching machine may be controlled by a shared control mechanism such that the movements are synchronized with respect to one another. Vision systems may be leveraged to achieve movement and position information between and at machines and locations.

Systems apply a material (e.g., adhesive) to an article (e.g., a component in an article of footwear) with a multiple-nozzle tool. A first nozzle of the multiple-nozzle tool is effective to provide an edge application of the material that is consistent in application of the material. A second nozzle of the multiple-nozzle tool is effective to provide a greater material coverage application than the first nozzle. The second nozzle may be implemented to apply the material at an interior area from the edge at which the first nozzle applies the material, in an exemplary aspect.

A shoe making method includes adhesion of an outsole and a midsole, and adhesion of a sole and a vamp. When the outsole and the midsole are attached, an upper adhesion surface of the outsole is processed by coating absorbent and by spraying powder adhesive, while a lower adhesion surface of the midsole is processed by spraying two-in-one primer, to achieve a one-side cementing. When the sole and the vamp are attached, an upper surface of the sole is processed by coating absorbent and by spraying powder adhesive, while a lower adhesion surface of the vamp is processed by spraying two-in-one primer, to achieve a one-side cementing. The powder adhesive is uncharged powder adhesive which is directly sprayed by a machine, without needing static attachment. The two-in-one primer is made of reinforcer and glue.

Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

The present invention relates to a method for bonding shoe textiles or industrial textiles to each other, the method including the steps of: melting an adhesive resin to apply the adhesive resin to the surface of a partial coating roller having a desired pattern engraved thereon, the adhesive resin being any one selected from the group consisting of urethane resin, an EVA resin, a nylon resin, and a polyester resin; transferring the melted adhesive resin applied to the partial coating roller to the textile; and bonding the textile to which the melted adhesive resin is transferred to another textile.

An article of cleated footwear includes an outsole plate and an upper. The outsole plate includes a rigid first member and a second rigid member. The first rigid member extends substantially along the length of the outsole, and the rigid second member is attached to the first member. The first member and/or the second member has a ground-engaging profile. The upper is attached to the first member.

An article of cleated footwear includes an outsole plate and an upper. The outsole plate includes a rigid first member and a second rigid member. The first rigid member extends substantially along the length of the outsole, and the rigid second member is attached to the first member. The first member and/or the second member has a ground-engaging profile. The upper is attached to the first member.

Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

The manufacturing of articles relies on the bonding of two or more components to form some forms of the articles, such as a shoe sole bonded with a shoe upper. The bonding may be achieved with a particulate that is applied to a surface of a substrate. The particulate is selectively fused to the substrate with a controlled energy source having multiple energy emitters individually controllable, such as a laser array. The selective application of laser energy allows for specific geometric structures of particulate to be formed on the substrate. The substrate having the fused particulate is mated with another component allowing the fused particulate to bond the first substrate and the second component.