A method for forming a plate includes attaching a first strand portion to a flexible substrate to form a first layer on the substrate and positioning a second strand portion on the first layer to form a second layer on the first layer in a plurality of discrete regions on the substrate. The method also includes positioning a plurality of traction elements into corresponding cavities formed into a first mold surface and positioning the substrate on the first mold surface to change a shape of the substrate. At least one of heat and pressure is applied to the first strand portion, the second strand portion, the substrate, and the traction elements to conform the substrate to the shape of the first mold surface and form the traction elements into the substrate at each of the discrete regions. The method also includes incorporating the substrate into an article of footwear.

A method for forming a plate includes attaching a first strand portion to a flexible substrate to form a first layer on the substrate and positioning a second strand portion on the first layer to form a second layer on the first layer in a plurality of discrete regions on the substrate. The method also includes positioning a plurality of traction elements into corresponding cavities formed into a first mold surface and positioning the substrate on the first mold surface to change a shape of the substrate. At least one of heat and pressure is applied to the first strand portion, the second strand portion, the substrate, and the traction elements to conform the substrate to the shape of the first mold surface and form the traction elements into the substrate at each of the discrete regions. The method also includes incorporating the substrate into an article of footwear.

A plate for an article of footwear includes a base layer, a first strand layer, and a second strand layer. The base layer has a peripheral edge defining a medial side and a lateral side extending between a heel region and a forefoot region. The first strand portion is attached to the base layer via first stitching that crosses over the first strand portion and penetrates the base layer at first attachment locations that are spaced apart from the first strand portion. The first strand portion further includes adjacent segments that form a first layer on the base layer. The second strand portion is disposed on the first layer to form a second layer on the first layer and is attached to the base layer via second stitching.

A plate for an article of footwear includes a base layer, a first strand layer, and a second strand layer. The base layer has a peripheral edge defining a medial side and a lateral side extending between a heel region and a forefoot region. The first strand portion is attached to the base layer via first stitching that crosses over the first strand portion and penetrates the base layer at first attachment locations that are spaced apart from the first strand portion. The first strand portion further includes adjacent segments that form a first layer on the base layer. The second strand portion is disposed on the first layer to form a second layer on the first layer and is attached to the base layer via second stitching.

A footwear sole structure having a fluid-filled chamber including a tensile member is provided. The fluid-filled chamber includes a first barrier sheet, a second barrier sheet and the tensile member. The first barrier sheet is formed from a first thermoplastic material. The second barrier sheet is attached to the first barrier sheet and is formed from a second thermoplastic material. The first barrier sheet and the second barrier sheet cooperate to define an internal cavity. The tensile member is disposed within the internal cavity and is formed from a third thermoplastic material. A first weld attaches the first barrier sheet, the second barrier sheet, and the tensile member together by melding the first thermoplastic material of the first barrier sheet, the second thermoplastic material of second barrier sheet, and the third thermoplastic material of the tensile member.

A footwear sole structure having a fluid-filled chamber including a tensile member is provided. The fluid-filled chamber includes a first barrier sheet, a second barrier sheet and the tensile member. The first barrier sheet is formed from a first thermoplastic material. The second barrier sheet is attached to the first barrier sheet and is formed from a second thermoplastic material. The first barrier sheet and the second barrier sheet cooperate to define an internal cavity. The tensile member is disposed within the internal cavity and is formed from a third thermoplastic material. A first weld attaches the first barrier sheet, the second barrier sheet, and the tensile member together by melding the first thermoplastic material of the first barrier sheet, the second thermoplastic material of second barrier sheet, and the third thermoplastic material of the tensile member.

A method of making an article of footwear with a braided upper is disclosed. The method includes overbraiding a last to form a braided upper and cutting a bottom opening in the braided upper to remove the last. The bottom opening is cut so as to leave a bottom peripheral portion on the bottom side of the braided upper. A midsole is attached directly to the bottom peripheral portion using a bonding agent.

A method of making an article of footwear with a braided upper is disclosed. The method includes overbraiding a last to form a braided upper and cutting a bottom opening in the braided upper to remove the last. The bottom opening is cut so as to leave a bottom peripheral portion on the bottom side of the braided upper. A midsole is attached directly to the bottom peripheral portion using a bonding agent.

The present invention relates to a midsole material composition, a method for producing the midsole material and a shoe sole. The midsole material composition comprises an elastomer, a thermoplastic polymer, a suitable crosslinker and a catalyst, such that the midsole material of the present invention can be fabricated by subjecting the midsole material composition to a phase-inversion crosslinking reaction and a foaming process. The aforementioned thermoplastic polymer, which is a recyclable material, is inverted into a continuous phase after the phase-inversion crosslinking reaction, thereby enhancing a recycling property of the midsole material and improving a reusability of the shoe sole.

A method for producing a shoe includes: preparing an adapter including a first thermoplastic and an energy absorber having a higher dielectric loss factor than that of the first thermoplastic, the adapter having the first thermoplastic exposed at least on a first surface; a contacting process of bringing a first bonded surface formed on a first shoe member into abutting contact with the first surface and bringing a second bonded surface formed on a second shoe member into abutting contact with the second surface; and of heating and melting the adapter by irradiating the adapter with microwaves after the contacting process to cause these shoe members to be bonded to each other via the adapter. A shoe can be produced by the method.