Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

Systems and methods of manufacturing a shoe outsole are provided wherein at least a portion of the resulting shoe outsole includes embedded particles. An example method includes applying adhesive to at least one region of the shoe outsole, depositing selected particles onto the adhesive to provide the shoe outsole with a first coat of particles, and at least partially curing the adhesive. The method continues by applying additional adhesive over the first coat of particles, depositing additional particles onto the adhesive to provide the shoe outsole with a second coat of particles, and at least partially curing the subsequent application of adhesive.

The utilization of heat in the manufacturing of footwear may be accomplished through microwave energy. The microwave energy is conveyed to the footwear components through a microwave transparent window of a tool. The microwave transparent tool window forms as least a portion of a part-contacting surface of the tool. Another surface of the tool is formed from a microwave reflecting material, such as aluminum. The footwear component(s) are exposed to microwave energy while within the tool such that the microwave energy passes through the tool window to cause a dielectric heating of one or more materials within a tool cavity of the tool.

The utilization of heat in the manufacturing of footwear may be accomplished through microwave energy. The microwave energy is conveyed to the footwear components through a microwave transparent window of a tool. The microwave transparent tool window forms as least a portion of a part-contacting surface of the tool. Another surface of the tool is formed from a microwave reflecting material, such as aluminum. The footwear component(s) are exposed to microwave energy while within the tool such that the microwave energy passes through the tool window to cause a dielectric heating of one or more materials within a tool cavity of the tool.

Embodiments provide a lamination machine and lamination process for laminating a membrane to a three-dimensional (3D) target surface of an article, such as a footwear article, glove, clothing article, backpack, or other article. The lamination machine may include an inflatable former that is permeable to air. The inflatable former may have a shape that generally corresponds to a shape of the target surface. The membrane and target surface may be arranged on the former, with a heat-activated adhesive disposed between the membrane and the target surface. The lamination machine may further include a pump to pump heated compressed air into the former. The heated compressed air may inflate the former to press the membrane against the target surface and to activate the adhesive to bond the membrane to the target surface.

Embodiments provide a lamination machine and lamination process for laminating a membrane to a three-dimensional (3D) target surface of an article, such as a footwear article, glove, clothing article, backpack, or other article. The lamination machine may include an inflatable former that is permeable to air. The inflatable former may have a shape that generally corresponds to a shape of the target surface. The membrane and target surface may be arranged on the former, with a heat-activated adhesive disposed between the membrane and the target surface. The lamination machine may further include a pump to pump heated compressed air into the former. The heated compressed air may inflate the former to press the membrane against the target surface and to activate the adhesive to bond the membrane to the target surface.

Provided is a method for producing a shoe, the method including; arranging a first shoe member and a second shoe member to form an interface through direct contact therebetween, indirect contact with a bonding aid member interposed therebetween, or a combination of the direct contact and the indirect contact, and arranging a conductive material at a position at which the interface can be heated; and inductively heating the conductive material to add heat to the interface and thereby bond the first shoe member and the second shoe member to each other.

A method of making an article of footwear with a braided upper is disclosed. The method includes overbraiding a last to form a braided upper and cutting a bottom opening in the braided upper to remove the last. The bottom opening is cut so as to leave a bottom peripheral portion on the bottom side of the braided upper. A midsole is attached directly to the bottom peripheral portion using a bonding agent.

A method of making an article of footwear with a braided upper is disclosed. The method includes overbraiding a last to form a braided upper and cutting a bottom opening in the braided upper to remove the last. The bottom opening is cut so as to leave a bottom peripheral portion on the bottom side of the braided upper. A midsole is attached directly to the bottom peripheral portion using a bonding agent.

A method of making a knitted shoe includes the steps of: (A) preparing a tube main body having opposite first and second openings; (B) closing the first opening to form a front joined part; (C) cutting an oval shaped opening in the tube main body and closing the same to form a side joined part proximate to the front joined part; (D) preparing and sleeving a three-dimensional rigid foam sleeve on a shoe last; (E) adhering the tube main body to an outer surface of the foam sleeve so as to form a tubular knitted upper; (F) placing the shoe last in an oven for heating; (G) removing the shoe last from the oven; (H) adhering a sole to a bottom side of the tubular knitted upper; and (I) removing the shoe last from the tubular knitted upper.