H05K3/427

Electroless and electrolytic deposition process for forming traces on a catalytic laminate
11653453 · 2023-05-16 · ·

A process for making a circuit board modifies a catalytic laminate having a resin rich surface with catalytic particles dispersed below a surface exclusion depth. The catalytic laminate is subjected to a drilling and resin-rich surface removal operation to expose the catalytic particles, followed by an electroless plating operation which deposits a thin layer of conductive material on the surface. A photo-masking step follows to define circuit traces, after which an electro-plating deposition occurs, followed by a resist strip operation and a quick etch to remove electroless copper which was previously covered by photoresist.

WIRING BOARD

A wiring board includes a core layer having a first through hole formed therein, a magnetic resin filled inside the first through hole, a second through hole formed in the magnetic resin, and a plating film covering an inner wall surface of the second through hole. The plating film includes an electroless plating film, and an electrolytic plating film. The electroless plating film makes direct contact with an inner wall surface of the second through hole.

LAMINATE PRODUCTION METHOD
20170359907 · 2017-12-14 ·

To provide a method for manufacturing a laminate body with excellent heat resistance (solder heat resistance, for example) and excellent conduction reliability in which a small diameter via hole can be formed. RESOLUTION MEANS To provide a manufacturing method of a laminate body, containing: a step of forming onto a supporting body a curable resin composition layer formed from a thermosetting resin composition to obtain a curable resin composition layer with a supporting body; a step of laminating the aforementioned curable resin composition with a supporting body onto a substrate on a curable resin composition layer forming surface side to obtain a pre-cured composite with a supporting body formed from a substrate and a curable resin composition layer with a supporting body; a step of performing a first heating of the aforementioned composite and thermally curing the aforementioned curable resin composition layer to form a cured resin layer to obtain a cured composite with a supporting body formed from a substrate and a cured resin layer with a supporting body; a step of performing hole punching from the aforementioned supporting body side of the aforementioned cured composite with a supporting body to form a via hole in the aforementioned cured resin layer; a step of peeling the aforementioned supporting body from the aforementioned cured composite with a supporting body to obtain a cured composite formed from a substrate and a cured resin layer a step of removing resin residue in the via hole of the aforementioned cured composite; a step of performing a second heating of the aforementioned cured composite; and a step of forming a conductor layer on an inner wall surface of the via hole of the aforementioned cured composite and on the aforementioned cured resin layer.

LAMINATE PRODUCTION METHOD
20170359908 · 2017-12-14 ·

Problem: To provide a method for manufacturing a laminate body with excellent heat resistance (solder heat resistance, for example), in which a small diameter via hole can be formed. RESOLUTION MEANS: The provision of a manufacturing method of a laminate body, containing: a step of forming onto a supporting body a curable resin composition layer formed from a thermosetting resin composition to obtain a curable resin composition layer with a supporting body; a step of laminating the aforementioned curable resin composition layer with a supporting body onto a substrate on a curable resin composition layer forming surface side to obtain a pre-curing composite with a supporting body formed from a substrate and a curable resin composition layer with a supporting body; a step of performing a first heating of the aforementioned composite and thermally curing the aforementioned curable resin composition layer to form a cured resin layer to obtain a cured composite with a supporting body formed from a substrate and a cured resin layer with a supporting body; a step of performing hole punching from the aforementioned supporting body side of the aforementioned cured composite with a supporting body to form a via hole in the aforementioned cured resin layer; a step of peeling the aforementioned supporting body from the aforementioned cured composite with a supporting body to obtain a cured composite formed from a substrate and a cured resin layer, a step of performing a second heating of the cured composite; a step of removing resin residue in the via hole of the aforementioned cured composite; and an step of forming a conductor layer on an inner wall surface of the via hole of the aforementioned cured composite and on the aforementioned cured resin layer; wherein the forming of the conductor layer in the via hole is performed via electroless plating or a combination of electroless plating and electrolytic plating.

Wiring substrate and method of manufacturing the wiring substrate

A wiring substrate includes: a base material; a first through-hole and a second through-hole that are formed in the base material; magnetic material that is filled in the first through-hole; a third through-hole that is formed in the magnetic material; a first plating film that covers an inner wall surface of the third through-hole; and a second plating film that covers an inner wall surface of the second through-hole and the first plating film. The first plating film includes a first electroless plating film that is in contact with the inner wall surface of the third through-hole, and a first electrolytic plating film that is laminated on the first electroless plating film.

PRINTED WIRING BOARD AND METHOD OF MANUFACTURING THE SAME
20170354034 · 2017-12-07 · ·

A printed wiring board according to an aspect of the present invention includes an insulating resin, a plated copper formed on a front surface side of the insulating resin, and a plated copper formed on a back surface side of the insulating resin. The plated copper and the plated copper are electrically connected via a plated copper that fills a through hole penetrating the insulating resin from the front surface side to the back surface side. Furthermore, the through hole includes a conical section whose opening diameter decreases from the front surface side to the back surface side of the insulating resin, and a cylindrical section that communicates with the conical section at a bottom surface of the conical section.

Single-layer circuit board, multi-layer circuit board, and manufacturing methods therefor

A single-layer circuit board, multi-layer circuit board, and manufacturing methods therefor. The method for manufacturing the single-layer circuit board comprises the following steps: drilling a hole on a substrate, the hole comprising a blind hole and/or a through hole; on a surface of the substrate, forming a photoresist layer having a circuit negative image; forming a conductive seed layer on the surface of the substrate and a hole wall of the hole; removing the photoresist layer, and forming a circuit pattern on the surface of the substrate, wherein forming a conductive seed layer comprises implanting a conductive material below the surface of the substrate and below the hole wall of the hole via ion implantation, and forming an ion implantation layer as at least part of the conductive seed layer.

FLEXIBLE PRINTED CIRCUIT BOARD AND METHOD FOR PRODUCING THE SAME

A method for producing a flexible printed circuit board according to an embodiment of the present invention includes a through-hole formation step of preparing a base material including a base film having insulating properties and flexibility and a pair of metal films stacked on both surface sides of the base film, and forming a through-hole in the metal film on a front surface side of the base material and the base film; a filling step of stacking, by electroplating on a front surface of the base material, stacking a conductive material on a surface of the metal film on the front surface side to form a conductive material layer and to fill the through-hole with the conductive material; and a removal step of removing, by etching the front surface of the base material, a surface layer of the conductive material layer stacked on the surface of the metal film on the front surface side and a surface layer of the conductive material filling the through-hole.

Method for making a multilayer flexible printed circuit board

A flexible printed circuit board with multiple layers includes an inner wiring substrate and at least one outer wiring plate. Each outer wiring plate is connected to one surface of the inner wiring substrate, and defines at least one through hole which passes through the outer wiring plate to expose the inner wiring substrate. Each outer wiring plate further includes an adhesive plate connected to the inner wiring substrate. The adhesive plate includes a stepped portion extending towards a center of the through hole.

CIRCUIT BOARD AND METHOD FOR MAKING THE SAME
20170339795 · 2017-11-23 ·

A method of manufacture of a circuit board without annular through-hole rings and thus allowing a higher component density includes a base layer, a first wire pattern layer, and a second wire pattern layer on both sides of the base layer. A portion of the base layer not covered by the first wire pattern layer defines at least one first hole. The circuit board further includes a wire layer. The wire layer includes at least a first portion and a second portion connecting to the first portion. The first portion is filled in the first hole. The second portion is formed on the first portion extending away from the base layer. A diameter of the second portion is less than an aperture diameter of the first hole. The wire layer is electrically conductive between the first wire pattern layer and the second wire pattern layer through the first portion.