Patent classifications
H01F1/16
METHOD FOR MANUFACTURING GRAIN-ORIENTED ELECTRICAL STEEL SHEET
The purpose of the present invention is to provide a method for manufacturing a grain-oriented electrical steel sheet, whereby it becomes possible to manufacture a grain-oriented electrical steel sheet having further improved iron loss properties stably. (Solution) According to one aspect of the present invention, a method for manufacturing a grain-oriented electrical steel sheet is provided, the method being characterized by comprising a re-heating step, a hot rolling step, a hot-rolled sheet annealing step, a cold rolling step, a decarburization annealing step and a final annealing step, wherein the decarburization annealing step includes a heating step of heating a cold-rolled sheet from an inlet side temperature T0° C. to a soaking temperature T2° C. and a soaking step of keeping the temperature of the cold-rolled sheet at the soaking temperature T2° C., and the heating rate HR1 from the time point when the temperature of the cold-rolled sheet is an inlet side temperature T0° C. to the time point when the temperature of the cold-rolled sheet reaches a attained temperature T1° C. is 40° C./sec or more and the heating rate HR2 from the time point when the temperature of the cold-rolled sheet is the desired temperature T1° C. to the time point when the temperature of the cold-rolled sheet reaches the soaking temperature T2° C. is more than 15° C./sec to 30° C./sec in the heating in the decarburization annealing step.
METHOD FOR HEAT TREATING AT LEAST ONE SHEET MADE OF A SOFT MAGNETIC ALLOY
A method for the heat treatment of at least one sheet made of a soft magnetic alloy is provided. At least one sheet made of a soft magnetic alloy is heat treated at a temperature of between 400° C. and 1300° C. for a period of at least 15 minutes in a hydrogen-containing atmosphere. During this heat treatment the gas pressure level of the hydrogen-containing atmosphere is changed at least twice.
Grain-oriented electrical steel sheet and method for manufacturing same
A method for manufacturing a grain-oriented electrical steel sheet according to an embodiment of the present invention comprises: a step for hot-rolling a slab to produce a hot-rolled sheet; a step for cold-rolling the hot-rolled sheet to produce a cold-rolled sheet; a step for subjecting the cold-rolled sheet to primary recrystallization annealing; and a step for subjecting the primary recrystallization annealing-completed cold-rolled sheet to secondary recrystallization annealing, wherein the primary recrystallization annealing step includes a preceding step and a subsequent step, and the amount (A) of nitriding gas introduced in the preceding step with respect to the total amount (B) of nitriding gas introduced in the primary recrystallization annealing step satisfies expression 1 below.
0.05≤[A]/[B]≤[t] [Expression 1] (In expression 1, the amount of nitriding gas introduced is in units of Nm.sup.3/hr, and [t] represents the thickness (mm) of a cold-rolled sheet.)
Process for manufacturing a thin strip made of soft magnetic alloy and strip obtained
Method for manufacturing a thin strip in a soft magnetic alloy and strip obtained A method for manufacturing a strip in a soft magnetic alloy capable of being cut out mechanically, the chemical composition of which comprises by weight: TABLE-US-00001 18% ≤ Co ≤ 55% 0% ≤ V + W ≤ 3% 0% ≤ Cr ≤ 3% 0% ≤ Si ≤ 3% 0% ≤ Nb ≤ 0.5% 0% ≤ B ≤ 0.05% 0% ≤ C ≤ 0.1% 0% ≤ Zr + Ta ≤ 0.5% 0% ≤ Ni ≤ 5% 0% ≤ Mn ≤ 2% The remainder being iron and impurities resulting from the elaboration, according to which a strip obtained by hot rolling is cold-rolled in order to obtain a cold-rolled strip with a thickness of less than 0.6 mm. After cold rolling, a continuous annealing treatment is carried out by passing into a continuous oven, at a temperature comprised between the order/disorder transition temperature of the alloy and the onset temperature of ferritic/austenitic transformation of the alloy, followed by rapid cooling down to a temperature below 200° C. Strip obtained.
Process for manufacturing a thin strip made of soft magnetic alloy and strip obtained
Method for manufacturing a thin strip in a soft magnetic alloy and strip obtained A method for manufacturing a strip in a soft magnetic alloy capable of being cut out mechanically, the chemical composition of which comprises by weight: TABLE-US-00001 18% ≤ Co ≤ 55% 0% ≤ V + W ≤ 3% 0% ≤ Cr ≤ 3% 0% ≤ Si ≤ 3% 0% ≤ Nb ≤ 0.5% 0% ≤ B ≤ 0.05% 0% ≤ C ≤ 0.1% 0% ≤ Zr + Ta ≤ 0.5% 0% ≤ Ni ≤ 5% 0% ≤ Mn ≤ 2% The remainder being iron and impurities resulting from the elaboration, according to which a strip obtained by hot rolling is cold-rolled in order to obtain a cold-rolled strip with a thickness of less than 0.6 mm. After cold rolling, a continuous annealing treatment is carried out by passing into a continuous oven, at a temperature comprised between the order/disorder transition temperature of the alloy and the onset temperature of ferritic/austenitic transformation of the alloy, followed by rapid cooling down to a temperature below 200° C. Strip obtained.
Grain-oriented silicon steel having heat-resistant magnetic domain and manufacturing method thereof
A heat-resistant magnetic domain refined grain-oriented silicon steel, a single-sided surface or a double-sided surface of which has several parallel grooves which are formed in a grooving manner, each groove extends in the width direction of the heat-resistant magnetic domain refined grain-oriented silicon steel, and the several parallel grooves are uniformly distributed along the rolling direction of the heat-resistant magnetic domain refined grain-oriented silicon steel. Each groove which extends in the width direction of the heat-resistant magnetic domain refined grain-oriented silicon steel is formed by splicing several sub-grooves which extend in the width direction of the heat-resistant magnetic domain refined grain-oriented silicon steel. The manufacturing method for a heat-resistant magnetic domain refined grain-oriented silicon steel comprises the step of: forming grooves on a single-sided surface or a double-sided surface of a heat-resistant magnetic domain refined grain-oriented silicon steel in a laser grooving manner, a laser beam of the laser grooving is divided into several sub-beams by a beam splitter, and the several sub-beams form the several sub-grooves which are spliced into the same groove.
NON-ORIENTED ELECTRICAL STEEL SHEET AND METHOD FOR PRODUCING SAME, AND MOTOR CORE AND METHOD FOR PRODUCING SAME
A non-oriented electrical steel sheet with an average magnetostriction λ.sub.p-p at 400 Hz and 1.0 T of not more than 4.5×10.sup.−6, and area ratio of recrystallized grains at a section in rolling direction of steel sheet of 40 to 95% and an average grain size of 10 to 40 μm is obtained by subjecting a steel slab containing, in mass %, C: not more than 0.005%, Si: 2.8 to 6.5%, Mn: 0.05 to 2.0%, Al: not more than 3.0%, P: not more than 0.20%, S: not more than 0.005%, N: not more than 0.005%, Ti: not more than 0.003%, V: not more than 0.005% and Nb: not more than 0.005% and satisfying Si-2Al-Mn≥0 to hot rolling, hot-band annealing, cold rolling and finish annealing under adequate cold rolling and finish annealing conditions, and a motor core is manufactured by such a steel sheet.
SOFT MAGNETIC STEEL SHEET, METHOD FOR MANUFACTURING THE SOFT MAGNETIC STEEL SHEET, AND CORE AND DYNAMO-ELECTRIC MACHINE IN WHICH THE SOFT MAGNETIC STEEL SHEET IS USED
The present invention aims at providing an iron-nitrogen-based soft magnetic steel sheet having a saturation magnetic flux density higher than that of pure iron, a method for manufacturing the soft magnetic steel sheet, and a core and a dynamo-electric machine in which the soft magnetic steel sheet is used. The soft magnetic steel sheet according to the present invention includes C, N, and the balance of Fe and inevitable impurities and is comprised of an α phase, an α′ phase, an α″ phase, and a γ phase. The α phase serves as a main phase, a volume ratio of the α″ phase is 10% or more, and a volume ratio of the γ phase is 5% or less. The core according to the present invention includes a laminated body of the soft magnetic steel sheets.
SOFT MAGNETIC STEEL SHEET, METHOD FOR MANUFACTURING THE SOFT MAGNETIC STEEL SHEET, AND CORE AND DYNAMO-ELECTRIC MACHINE IN WHICH THE SOFT MAGNETIC STEEL SHEET IS USED
The present invention aims at providing an iron-nitrogen-based soft magnetic steel sheet having a saturation magnetic flux density higher than that of pure iron, a method for manufacturing the soft magnetic steel sheet, and a core and a dynamo-electric machine in which the soft magnetic steel sheet is used. The soft magnetic steel sheet according to the present invention includes C, N, and the balance of Fe and inevitable impurities and is comprised of an α phase, an α′ phase, an α″ phase, and a γ phase. The α phase serves as a main phase, a volume ratio of the α″ phase is 10% or more, and a volume ratio of the γ phase is 5% or less. The core according to the present invention includes a laminated body of the soft magnetic steel sheets.
GRAIN-ORIENTED ELECTRICAL STEEL SHEET AND METHOD FOR MANUFACTURING SAME AND ANNEALING SEPARATOR
Grain-oriented electrical steel sheet excellent in magnetic properties and excellent in adhesion of a primary coating to the steel sheet is provided. The grain-oriented electrical steel sheet is provided with a base steel sheet having a chemical composition containing C: 0.005% or less, Si: 2.5 to 4.5%, Mn: 0.050 to 1.000%, a total of S and Se: 0.005% or less, sol. Al: 0.005% or less, and N: 0.005% or less and having a balance of Fe and impurities and a primary coating having Mg.sub.2 SiO.sub.4 as a main constituent formed on a surface of the base steel sheet. A peak position of Al emission intensity obtained when conducting elemental analysis by glow discharge spectrometry from a surface of the primary coating in a thickness direction is present in a range of 2.0 to 12.0 .Math.m from a surface of the primary coating to the thickness direction. A sum of perimeters of the Al oxides at the peak position of Al emission intensity is 0.20 to 1.00 .Math.m/.Math.m.sup.2, and a number density of Al oxides is 0.02 to 0.20 /.Math.m.sup.2.