A medical instrument and method to facilitate the performance of medical procedures. The instrument has at least one tracking sensor being disposed at a distal portion of the instrument. The sensor includes a tube containing a ferrite powder, and a coil wound around the tube. The method includes inserting the medical instrument into a subject. The sensor generates a signal in response to a magnetic field to enable the physician to track the instrument in the subject.

A manufacturing method of a coil component includes: providing an assembly including a wound-wire part formed by winding, around a core, a conductive wire coated with a coating; and a lead part pulled out outwardly from the wound-wire; removing a portion of the coating from the conductive wire at a location outwardly extending away from the wound-wire part, wherein an entire coating over an entire circumference of the conductive wire at the portion of the coating is removed; providing a terminal electrode with a connecting part; forming a joining part at an end of the coating-removed lead conductive wire to electrically connect the terminal electrode to the lead part via the joining part by irradiating a laser from the connecting part toward the coating-removed lead conductive wire while restricting an irradiation range of the laser within a range where the coated lead conductive wire is not included.

A coil element includes a core member, a plate portion connected to one end of the columnar portion, a coil conductor wire, and a terminal electrode. The core member has a flat-shaped connection end portion provided in each of both end portions of the coil portion. The plate portion has a principal surface, a first surface connected to the principal surface, and a second surface connected to the principal surface and the first surface. The terminal electrode has an electrode layer and a joint layer. The electrode layer is formed on either the first surface or the second surface of the plate portion. The joint layer includes a cavity portion locally provided between the connection end portion and the electrode layer and joins the connection end portion and the electrode layer to each other.

In an exemplary embodiment, a coil component 10 is constituted by a drum core 20, a ring core 30, and a resin base 70. A metal plate is embedded in the resin base 70, terminal electrodes 50A, 50B are exposed on a mounting surface side, and connecting parts 52A, 52B internally connected with the terminal electrodes 50A, 50B are pulled out from side surfaces 74A, 74B of the resin base 70. A coating 44 is laser-stripped from lead parts 46A, 46B at both ends of the winding wire 40 wound around a winding shaft 22 of the drum core 20. An end of the conductive wire 42, from which the coating 44 is stripped, is sandwiched by the connecting parts 52A, 52B and securing parts 54A, 54B, and joined together by laser irradiation, forming joining parts 56A, 56B which are separated from the coating end 45.

An in-vehicle motor-driven compressor includes a common mode choke coil. The common mode choke coil includes an annular core having a through-hole, a first winding and a second winding wound around the core, and a coated conductive wire. The second winding is opposed to the first winding while being spaced apart from the first winding. The coated conductive wire is wound around the core so as to surround the first winding, the second winding, and the core. The coated conductive wire has sections that are opposed to each other with the through-hole in between. An electric wire of the coated conductive wire is wound multiple turns around the core so as to at least partly overlap with the first and second windings. Both ends of the electric wire are electrically connected to each other. The core includes an exposed section that is not covered with the coated conductive wire.

An in-vehicle motor-driven compressor includes a common mode choke coil. The common mode choke coil includes an annular core having a through-hole, a first winding and a second winding wound around the core, and a coated conductive wire. The second winding is opposed to the first winding while being spaced apart from the first winding. The coated conductive wire is wound around the core so as to surround the first winding, the second winding, and the core. The coated conductive wire has sections that are opposed to each other with the through-hole in between. An electric wire of the coated conductive wire is wound multiple turns around the core so as to at least partly overlap with the first and second windings. Both ends of the electric wire are electrically connected to each other. The core includes an exposed section that is not covered with the coated conductive wire.

Disclosed is a bifilar winding system for the manufacture of poloidal field superconducting magnets for nuclear fusion, including two superconducting coil winding production lines which are symmetrically arranged, a dropping fixture, a rotary platform and a winding mold, and an automatic control system. Each of the two winding production lines includes a conductor unwinding device, a straightener, an ultrasonic cleaning machine, a sandblasting and cleaning machine, a bending machine, an inter-turn insulation taping machine. During the winding of a coil, a superconducting conductor is unwound by the conductor unwinding device under the control of the automatic control system, then straightened, ultrasonically cleaned, sandblasted and cleaned, and bent into a desired radius, then wrapped with multiple layers of insulating tape by the inter-turn insulation taping machine, and finally fixed, by the dropping fixture, precisely on the rotary platform at a correct position within a profile of the winding mold.

Disclosed is a bifilar winding system for the manufacture of poloidal field superconducting magnets for nuclear fusion, including two superconducting coil winding production lines which are symmetrically arranged, a dropping fixture, a rotary platform and a winding mold, and an automatic control system. Each of the two winding production lines includes a conductor unwinding device, a straightener, an ultrasonic cleaning machine, a sandblasting and cleaning machine, a bending machine, an inter-turn insulation taping machine. During the winding of a coil, a superconducting conductor is unwound by the conductor unwinding device under the control of the automatic control system, then straightened, ultrasonically cleaned, sandblasted and cleaned, and bent into a desired radius, then wrapped with multiple layers of insulating tape by the inter-turn insulation taping machine, and finally fixed, by the dropping fixture, precisely on the rotary platform at a correct position within a profile of the winding mold.

A coil element includes a core member, a plate portion connected to one end of the columnar portion, a coil conductor wire, and a terminal electrode. The core member has a flat-shaped connection end portion provided in each of both end portions of the coil portion. The plate portion has a principal surface, a first surface connected to the principal surface, and a second surface connected to the principal surface and the first surface. The terminal electrode has an electrode layer and a joint layer. The electrode layer is formed on either the first surface or the second surface of the plate portion. The joint layer includes a cavity portion locally provided between the connection end portion and the electrode layer and joins the connection end portion and the electrode layer to each other.

A method of manufacturing a coil for a torque sensor includes: holding a bobbin with a jig, the bobbin being formed in a cylindrical shape and provided with first inclined grooves and second inclined grooves on a cylindrical outer peripheral surface of the bobbin, the first inclined grooves being inclined at a preset specified angle with respect to an axial direction of the cylindrical shape, and the second inclined grooves being inclined at the specified angle with respect to the axial direction in a direction opposite to the first inclined grooves; and rotating the bobbin while simultaneously supplying insulated wires from nozzles arranged to surround the bobbin, and driving the nozzles in a direction orthogonal to a rotation direction of the bobbin so as to wind the insulated wires around the bobbin along the first inclined grooves or the second inclined grooves.