The present invention is related to a method for winding a dual-layer flat wire coil, and to method for winding a multi-layer flat wire coil. Furthermore, the present invention is related to a device for winding such coils and to a dual-layer flat wire coil and to a multi-layer flat wire coil obtainable by performing the method of the present invention. Finally, the invention is related to a linear motor comprising such a dual-layer flat wire coil and/or multi-layer flat wire coil. According to the invention, an auxiliary winding core is used to temporarily store wire that is intended to form the odd layer of any pair of layers in the multi-layer coil.

The present invention is related to a method for winding a dual-layer flat wire coil, and to method for winding a multi-layer flat wire coil. Furthermore, the present invention is related to a device for winding such coils and to a dual-layer flat wire coil and to a multi-layer flat wire coil obtainable by performing the method of the present invention. Finally, the invention is related to a linear motor comprising such a dual-layer flat wire coil and/or multi-layer flat wire coil. According to the invention, an auxiliary winding core is used to temporarily store wire that is intended to form the odd layer of any pair of layers in the multi-layer coil.

A winding head includes an annular magazine for storing the quantity of wire required to wind a torus, a first mechanism for driving the magazine in rotation, and a traveler for guiding the wire, at the output of the magazine, around the torus. The winding head includes a second mechanism, distinct from the first mechanism, for driving the traveler in rotation, such that the magazine and the traveler can be driven in rotation independently of one another.

A wire winding device for a stator contains: a rotatable tray, a horizontal shaft, a support post, and a guiding bar. The rotatable tray includes a clamping portion, a fixing portion, an accommodation orifice, and a slot. The horizontal shaft includes a connection section located on a first end thereof and includes a clamp arm arranged on a second end thereof proximate to a receiving trough. The support post inserts into the receiving trough of the horizontal shaft and is clamped by the clamp arm, and the support post includes two jaws and a circular cavity defined therein adjacent to the two jaws. The guiding bar includes a part housed in the circular cavity and is hollow so as to accommodate a metal wire which is located in or around a stator.

A wire winding device for a stator contains: a rotatable tray, a horizontal shaft, a support post, and a guiding bar. The rotatable tray includes a clamping portion, a fixing portion, an accommodation orifice, and a slot. The horizontal shaft includes a connection section located on a first end thereof and includes a clamp arm arranged on a second end thereof proximate to a receiving trough. The support post inserts into the receiving trough of the horizontal shaft and is clamped by the clamp arm, and the support post includes two jaws and a circular cavity defined therein adjacent to the two jaws. The guiding bar includes a part housed in the circular cavity and is hollow so as to accommodate a metal wire which is located in or around a stator.

A coil winding device includes a wire rod delivering machine configured to deliver a wire rod through a nozzle, a wire storing jig configured to store the wire rod delivered from the nozzle, a wire-wound member around which the wire rod is wound, a wire-wound-member rotation mechanism configured to rotate the wire-wound member to wind the wire rod delivered from the nozzle around the wire-wound member, and a wire-storing-jig turning mechanism configured to turn the wire storing jig around a rotation axis of the wire-wound member to wind the wire rod delivered from the wire storing jig around the wire-wound member. The rotation axis of the wire-wound member and a wire-storing central axis of the wire storing jig are mutually orthogonal.

A winding apparatus includes a nozzle that is adapted to rotate about a core along a locus that is inclined relative to a center line of the core, wire material winding members that are adapted to guide a wire material wound via the nozzle to the core, and a core rotating mechanism that is adapted to rotate the core relative to the wire material winding members. The wire material winding members are disposed on either side of the core so as to sandwich a plane that includes both a rotary center of the nozzle and the center line of the core, whereby the wire material winding members extend in a tangential direction to the core such that respective tip ends thereof are oriented in a rotation direction of the core. The wire material is successively wound diagonally around the core.

A winding apparatus includes a nozzle that is adapted to rotate about a core along a locus that is inclined relative to a center line of the core, wire material winding members that are adapted to guide a wire material wound via the nozzle to the core, and a core rotating mechanism that is adapted to rotate the core relative to the wire material winding members. The wire material winding members are disposed on either side of the core so as to sandwich a plane that includes both a rotary center of the nozzle and the center line of the core, whereby the wire material winding members extend in a tangential direction to the core such that respective tip ends thereof are oriented in a rotation direction of the core. The wire material is successively wound diagonally around the core.

A winding machine includes a winding core around which a winding is wound, a first winding jig and a second winding jig positioned with the winding core interposed therebetween in an axial direction of a central axis of the winding core, and a first gripper and a second gripper that are located on an outer side of the winding core in a radial direction around the central axis. An outer edge portion of the first winding jig in the radial direction and an outer edge portion of the second winding jig in the radial direction are located on an outer side, in the radial direction, from the winding core. Each of the first gripper and the second gripper includes a pair of rollers to interpose and grip the winding. At least one of the first gripper or the second gripper is rotatable about the central axis.

A winding machine includes a winding core around which a winding is wound, a first winding jig and a second winding jig positioned with the winding core interposed therebetween in an axial direction of a central axis of the winding core, and a first gripper and a second gripper that are located on an outer side of the winding core in a radial direction around the central axis. An outer edge portion of the first winding jig in the radial direction and an outer edge portion of the second winding jig in the radial direction are located on an outer side, in the radial direction, from the winding core. Each of the first gripper and the second gripper includes a pair of rollers to interpose and grip the winding. At least one of the first gripper or the second gripper is rotatable about the central axis.