Provided is an improved capacitor formed by a process comprising: providing an anode comprising a dielectric thereon wherein the anode comprises a sintered powder wherein the powder has a powder charge of at least 45,000 FV/g; and forming a first conductive polymer layer encasing at least a portion of the dielectric by applying a first slurry wherein the first slurry comprises a polyanion and a conductive polymer and wherein the polyanion and conductive polymer are in a weight ratio of greater than 3 wherein the conductive polymer and polyanion forms conductive particles with an average particle size of no more than 20 nm.

A solid electrolytic capacitor comprising a capacitor element is provided. The capacitor element comprises a sintered porous anode body; a dielectric that overlies the anode body; and a solid electrolyte that overlies the dielectric and that includes a conductive polymer and a depolarizer.

A TiZr alloy in powder form is described. Sintered pellets containing the TiZr alloy powder of the present invention, as well as capacitor anodes, are further described.

An improved capacitor is provided. The capacitor comprises an anode comprising a pressed and sintered, preferably tantalum, powder wherein the anode has edge surfaces and parallel major surfaces. The anode further comprises a first set of parallel surface protrusions and a second set of parallel surface protrusions on each parallel major surface wherein the first set of parallel surface protrusions and second set of parallel surface protrusions are not parallel and form a well therebetween. An anode wire extends from an edge surface of the edge surfaces. A dielectric is on the anode and a conductive polymer on said dielectric.

A solid electrolytic capacitor that comprises an anode that comprises a porous anode body and a dielectric layer is provided. The anode body is formed from a pressed and sintered valve metal powder having a specific charge of about 200,000 F*V/g or more and a phosphorous content of about 150 parts per million or less. A solid electrolyte overlies the anode.

Fabricating a capacitor includes using a fluid jet to form a conduit in a sheet of material. A capacitor can include at least a portion of the sheet of material in an anode. In some instances, the sheet of material is porous before the fluid jet is used to form the conduit.

A solid electrolytic capacitor includes a capacitor element. The capacitor element includes an anode body that is a porous sintered body, a dielectric layer disposed on a surface of the porous sintered body, an insulating material disposed on a surface of the dielectric layer, and a solid electrolyte layer disposed on a surface of the insulating material. The capacitor element has at least one corner part. An amount of the insulating material disposed in the at least one corner part of the capacitor element is larger than an amount of the insulating material disposed in a center part of the capacitor element.

A solid electrolytic capacitor and method for making the capacitor are provided. The capacitor includes a sintered porous anode body formed from a valve metal, a metallic physical vapor deposition (PVD) layer disposed directly on a planar surface of the anode body, a dielectric, a cathode, and anode and cathode terminations. The dielectric overlies at least a portion of the anode body and is also formed within the anode body. The cathode overlies at least a portion of the dielectric that overlies the anode body and includes a solid electrolyte, and a portion of a lower surface of the metallic PVD layer is free of both the dielectric and solid electrolyte. The anode termination is electrically connected to the portion of the lower surface of the metallic PVD layer that is free of both the dielectric and solid electrolyte, and the cathode termination is electrically connected to the solid electrolyte.

In a capacitor element of a solid electrolytic capacitor, a solid electrolytic layer has an edge portion near a root of a lead-out portion. An anode terminal is connected to the lead out portion at a position away from the root of the lead out portion. An ion trapping member includes a first resin and an ion trapping agent dispersed in the first resin. The ion trapping member covers the whole periphery of at least a part of the lead out portion directly or via the dielectric layer between the edge portion of the solid electrolytic layer and the anode terminal. An external insulation member includes a second resin having a high affinity for the first resin. The external insulation member envelops the capacitor element and covers at least a part of the ion trapping member, a part of the anode terminal and a part of a cathode terminal.

Provided is an improved capacitor formed by a process comprising: providing an anode comprising a dielectric thereon wherein the anode comprises a sintered powder wherein the powder has a powder charge of at least 45,000 FV/g; and forming a first conductive polymer layer encasing at least a portion of the dielectric by applying a first slurry wherein the first slurry comprises a polyanion and a conductive polymer and wherein the polyanion and conductive polymer are in a weight ratio of greater than 3 wherein the conductive polymer and polyanion forms conductive particles with an average particle size of no more than 20 nm.