A capacitor that is capable of exhibiting good electrical properties under a wide variety of different conditions is provided. The capacitor contains a capacitor element that includes a sintered porous anode body, a dielectric that overlies the anode body, and a solid electrolyte that overlies the dielectric and includes a conductive polymer. The capacitor also contains multiple exposed anode lead portions that are electrically connected to respective anode terminations and a planar cathode termination that is electrically connected to the solid electrolyte.

An improved capacitor is provided wherein the capacitor has an improved bond between the anode and anode wire. The anode comprises a pressed anode powder comprising a first density region and a second density region wherein the second density region has a higher density than the first density region. An anode wire extends into the second density region wherein the anode wire in the second density region is distorted by compression. This allows for better utilization of the metal powder surface area by allowing a lower bulk press density and lower sinter temperature while still achieving the necessary wire pull strength. In addition, this invention when utilized with deoxidation steps, results in sufficient wire pull strengths not possible otherwise.

An electrolytic capacitor includes a capacitor element that includes an anode body that has a porous structure, a dielectric layer disposed on a surface of the anode body, and a solid electrolyte layer that covers at least a part of the dielectric layer. The anode body contains a first group metal including at least one selected from the group consisting of tantalum, niobium, titanium, aluminum, and zirconium. The dielectric layer contains an oxide of the first group metal and a second group metal including at least one selected from the group consisting of iron, chromium, copper, silicon, molybdenum, sodium, and nickel. A ratio X of a total number of atoms of the second group metal to a total number of atoms of the first group metal in the dielectric layer is equal to or less than 100 ppm.

A capacitor that is capable of exhibiting good electrical properties under a wide variety of different conditions is provided. The capacitor contains a capacitor element that includes a sintered porous anode body, a dielectric that overlies the anode body, and a solid electrolyte that overlies the dielectric and includes a conductive polymer. The capacitor also contains multiple exposed anode lead portions that are electrically connected to respective anode terminations and a planar cathode termination that is electrically connected to the solid electrolyte.

A method for increasing surface area of a valve metal particle is provided as is an improved valve metal particle provided thereby. The method includes charging a mill apparatus with a valve metal powder and a media wherein the media has an average diameter of at least 0.01 cm to no more than 0.3175 cm. The valve metal powder is then milled at an average kinetic energy of no more than 3,000 ergs per media particle to obtain a milled powder.

Provided is a method for producing an electrode for an electrolytic capacitor, the method comprising: a hydration step in which an aluminum electrode is immersed in a hydration treatment solution having a temperature of 80 C. or higher; and a chemical conversion step in which the aluminum electrode is subjected to chemical conversion treatment up to a formation voltage of at least 400 V. The hydration treatment solution contains a hydration inhibitor. The thickness of a hydrated film formed in the hydration step satisfies the following condition, 0.6t2/t11, wherein t1 is the average thickness of the hydrated film formed in a depth range of up to 100 m from the surface of the aluminum electrode, and t2 is the average thickness s of the hydrated film formed in a deep portion at least 100 m from the surface of the aluminum electrode.

Provided are a flaked tantalum powder and method for preparation thereof; said flaked tantalum powder contains 300-1800 ppm of nitrogen, 10-100 ppm of phosphorus, and 1-40 ppm of boron. The flaked tantalum powder has high capacity and low leakage current, good puncture-resistance, and particularly outstanding high-frequency attributes. Doping with nitrogen during oxygen reduction is performed before three thermal treatments are carried out; the solution of performing three thermal treatments and a subsequent process improves the uniformity of distribution of elemental nitrogen and makes up for the deficiency of an oxide film, thereby increasing the pressure resistance of the product, and especially its high-frequency attributes.

Fabricating a capacitor includes using a fluid jet to form a conduit in a sheet of material. A capacitor can include at least a portion of the sheet of material in an anode. In some instances, the sheet of material is porous before the fluid jet is used to form the conduit.

Anodes made from powder, such as tantalum powder, that is highly spherical is described. Methods to make the anodes are further described.

A solid electrolytic capacitor element that includes a porous body, a dielectric layer on a surface of the porous body, and a solid electrolyte layer on a surface of the dielectric layer. The porous body is made from a sintered body of a Ti-alloy-containing grain having a TiZrX multicomponent alloy on a surface thereof, where X is at least one valve metal element selected from Si, Hf, Y, Al, Mo, W, Ta, Nb, and V, and a composition of the TiZrX multicomponent alloy is Ti: 50 atm % to 80 atm %, Zr: 8 atm % to 32 atm %, and X: 1 atm % to 20 atm %.