In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.

Multi-pole and single-pole circuit breakers include a housing and a reset lockout mechanism disposed within the housing. The reset lockout mechanism disables electrical communication between line and load terminals of the circuit breaker if a predefined condition exists. Some circuit breakers include a single actuator, transition between ON and OFF states, and are capable of performing test functions. The test functions may involve testing AFCI and/or GFCI functions of the circuit breakers. The test functions may be performed when the circuit breaker transitions from an OFF state to an ON state. Some circuit breakers including a reset lockout mechanism may be powered only on its line side. Some circuit breakers provide an electrical indication when they are in the OFF state.

A trip cam assembly is for a multi-pole electrical switching apparatus. The trip cam assembly includes a first trip cam, a second trip cam, and an interconnect member coupled to the first trip cam and the second trip cam.

In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.

A trip cam assembly is for a multi-pole electrical switching apparatus. The trip cam assembly includes a first trip cam, a second trip cam, and an interconnect member coupled to the first trip cam and the second trip cam.

The circuit breaker according to the present invention comprises: a pair of contact mechanisms for switching a pair of circuits; a switching mechanism for driving the pair of contact mechanism to a circuit opening position or a circuit closing position; a trip bar rotatable to a first position for latching the switching mechanism or to a second position for releasing the switching mechanism; and an instant trip mechanism for pressing the trip bar to rotate to the second position, wherein the instant trip mechanism comprises a pair of armature assemblies and movable to a position for pressing the trip bar to rotate to the second position; and a pair of electromagnets provided to face the pair of armature assemblies and applies a magnetic attractive force to the pair of armature assemblies in response to the fault current on the circuit requiring an instant trip.

A miniature circuit breaker 10 having a handle assembly 100 formed of two separate pieces, namely a handle section 110 and a link section 150 with a first end 152 and a second end 154. The link section 150 is pivotally connected at the first end 152 to the handle section 110, and at the second end 154 to a movable blade 30 carrying the movable contact 32 of the circuit breaker. The handle section 110 can be formed of a plastic, and the link section 150 can be formed of a metallic material. A metallic link section can be thinner than an equivalent plastic part, and can provide a robust metal-to-metal interface with the blade 30 carrying the movable contact 32. The handle assembly 100 can also have one or more clearance gaps 132 and 134 designed between the handle section 110 and link section 150 to provide for a range of independent motion by the handle section 110 in relation to the link section 150.

A contact assembly is for an electrical switching apparatus having a housing. The contact assembly includes a movable arm having a movable contact, and an extension apparatus structured to be disposed on the housing. The extension apparatus includes a U-shaped link member having a first leg, a second leg, and a middle portion connecting the first leg to the second leg. The first leg at least partially extends into the movable arm. The second leg is structured to be disposed on the housing.

A contact assembly is for an electrical switching apparatus having a housing. The contact assembly includes a movable arm having a movable contact, and an extension apparatus structured to be disposed on the housing. The extension apparatus includes a U-shaped link member having a first leg, a second leg, and a middle portion connecting the first leg to the second leg. The first leg at least partially extends into the movable arm. The second leg is structured to be disposed on the housing.

A contact assembly is for an electrical switching apparatus. The electrical switching apparatus includes a housing, a cradle member disposed in the housing, an operating handle extending into the housing, and an operating mechanism coupled to the cradle member. The contact assembly includes: a stationary contact structured to be disposed in the housing; a movable arm including a movable contact structured to engage the stationary contact, the movable arm being structured move between a CLOSED position and an EXTENDED OPEN position; and an extension apparatus structured to be disposed on the housing. When the movable arm is in the EXTENDED OPEN position, the extension apparatus maintains the movable arm in the EXTENDED OPEN position.