A method of manufacturing a fuse includes stacking a base plate, an at least partially conductive fabric over the base plate and a cover layer over the fabric, each with an intervening bonding layer. At least one cavity is provided on both sides of the fabric, adjoining the fabric, between the respective edge regions. In addition, the fabric includes at least one first fiber which is electrically conductive and second fibers which are non-conductive and which have a lower melting temperature than the first fiber. The method further includes heating the stacked elements to a temperature below the melting temperature of the first fiber and above the melting temperature of the second fibers.

A method of manufacturing a fuse includes stacking a base plate, an at least partially conductive fabric over the base plate and a cover layer over the fabric, each with an intervening bonding layer. At least one cavity is provided on both sides of the fabric, adjoining the fabric, between the respective edge regions. In addition, the fabric includes at least one first fiber which is electrically conductive and second fibers which are non-conductive and which have a lower melting temperature than the first fiber. The method further includes heating the stacked elements to a temperature below the melting temperature of the first fiber and above the melting temperature of the second fibers.

The invention relates to a melting conductor (1) provided for use for a fuse (2), preferably for a miniature fuse, with an electrically conductive melting wire (3). According to the invention an electrically insulating and/or electrically non-conductive covering (5) surrounding the outer shell surface (4) of the melting wire (3) at least in certain areas, preferably completely, is provided.

A surface mount fuse has a housing, a conductive fuse and a cover. The housing has an opening and a non-airtight interior space. The conductive fuse is disposed inside the non-airtight interior space. The cover covers the opening. Because the interior space of the housing is a non-airtight interior space and the conductive fuse is disposed inside the non-airtight interior space. The conductive fuse is not encapsulated by the materials with low thermal conductivity to avoid heat accumulation, so the conductive fuse may avoid the aging. Further, the internal atmospheric pressure and the external atmospheric pressure of the housing may be balanced. Therefore, the conductive fuse is not suffered from the pressure caused by the pressure difference between internal and external of the housing so that the reliability of the surface mount fuse is enhanced.

A protective element has a body, an inner connection layer, an outer connection layer, a heating layer and a low-melting-point alloy layer. The body is made of a single insulation material. The inner and outer connection layers are formed on two upper and lower surfaces of the body. The low-melting-point alloy layer is formed on the upper surface of the body and is electrically connected to the inner connection layer. The heating layer is mounted inside the body and is electrically connected to the low-melting-point alloy layer by the inner connection layer. The outer connection layer is electrically connected to the low-melting-point alloy layer and the heating layer. The outer connection layer is soldered on a power circuit. When the power circuit encounters overcurrent, the heating layer is heated to fuse the low-melting-point alloy layer faster. Thus, power circuit is cut to protect the power circuit.

A method of manufacturing a fuse includes stacking a base plate, an at least partially conductive fabric over the base plate and a cover layer over the fabric, each with an intervening bonding layer. At least one cavity is provided on both sides of the fabric, adjoining the fabric, between the respective edge regions. In addition, the fabric includes at least one first fiber which is electrically conductive and second fibers which are non-conductive and which have a lower melting temperature than the first fiber. The method further includes heating the stacked elements to a temperature below the melting temperature of the first fiber and above the melting temperature of the second fibers.

This protective element includes a fuse element having a first end portion and a second end portion, in which current flows from the first end portion toward the second end portion, a protruding member and a recessed member that are positioned opposing one another so as to sandwich a cutoff portion, and a pressing device that imparts an elastic force that shortens the relative distance in a first direction that represents the direction in which the protruding member and the recessed member sandwich the cutoff portion, wherein at least one pair of opposing surfaces of a protruding portion of the protruding member and a recessed portion of the recessed member that intersect the direction of current flow through the fuse element are positioned close to one another when viewed in a plan view from the first direction, and the fuse element is cut at a temperature equal to or higher than the softening temperature of the material that constitutes the fuse element.

A protective element has a body, an inner connection layer, an outer connection layer, a heating layer and a low-melting-point alloy layer. The body is made of a single insulation material. The inner and outer connection layers are formed on two upper and lower surfaces of the body. The low-melting-point alloy layer is formed on the upper surface of the body and is electrically connected to the inner connection layer. The heating layer is mounted inside the body and is electrically connected to the low-melting-point alloy layer by the inner connection layer. The outer connection layer is electrically connected to the low-melting-point alloy layer and the heating layer. The outer connection layer is soldered on a power circuit. When the power circuit encounters overcurrent, the heating layer is heated to fuse the low-melting-point alloy layer faster. Thus, power circuit is cut to protect the power circuit.

A fuse element for a fuse with an integrated measurement function, includes a first receiving area in an embodiment, for receiving a melting conductor of the fuse, delimited in the length direction of the fuse by a closure element and in a direction orthogonal to the length direction by the fuse element. Further, in an embodiment, the fuse element has a second receiving area, physically separated from the first receiving area, for receiving a measuring device of the fuse. The second receiving area is designed to receive the measuring device in a wall section of the fuse element. The second receiving area formed in the fuse element protects the measuring device arranged therein against interfering environmental influences. The measuring device is used to ascertain the electric current flowing through the fuse directly on the fuse.

A fuse element for a fuse with an integrated measurement function, includes a first receiving area in an embodiment, for receiving a melting conductor of the fuse, delimited in the length direction of the fuse by a closure element and in a direction orthogonal to the length direction by the fuse element. Further, in an embodiment, the fuse element has a second receiving area, physically separated from the first receiving area, for receiving a measuring device of the fuse. The second receiving area is designed to receive the measuring device in a wall section of the fuse element. The second receiving area formed in the fuse element protects the measuring device arranged therein against interfering environmental influences. The measuring device is used to ascertain the electric current flowing through the fuse directly on the fuse.