A fuse housing for safe outgassing of a fuse is disclosed. The fuse housing features labyrinth walls disposed at opposing sides of the fuse housing. The labyrinth walls feature serpentine paths for the flow of outgassing material. At an end of the serpentine paths which is farthest away from a fuse element are vent channels. The vent channels are narrower in depth than that of the serpentine paths of the labyrinth walls, facilitating a suctioning effect during outgassing. Conductive material deposits along the serpentine paths so that the fuse maintains a high OSR rating. By directing and controlling the outflow of gases, the fuse housing is able to reduce the temperature of the gases produced. The fuse housing is also able to reduce the physical and observable effects of outgassing.

An airtight surface mount fuse with a cavity has a housing, a conductive fuse, a cover and an encapsulant. The housing has an opening and an airtight inner space. The fusible element has a part disposed inside of the airtight inner space and another part exposed from the opening. The cover is configured to fit into the opening. The encapsulant encapsulates the housing, the cover and a segment of the exposing part of the fusible element. The other segment of the fusible element is exposed from the encapsulant. The inner space of the housing is encapsulated by the encapsulant and becomes airtight. The fusible element is disposed inside of the airtight inner space to prevent the hazard occurring from arc spark interacting with flammable gases when a fusible body of the fusible element is fused. It also ensures the fusible body is affected by the external environment.

An airtight surface mount fuse with a cavity has a housing, a conductive fuse, a cover and an encapsulant. The housing has an opening and an airtight inner space. The fusible element has a part disposed inside of the airtight inner space and another part exposed from the opening. The cover is configured to fit into the opening. The encapsulant encapsulates the housing, the cover and a segment of the exposing part of the fusible element. The other segment of the fusible element is exposed from the encapsulant. The inner space of the housing is encapsulated by the encapsulant and becomes airtight. The fusible element is disposed inside of the airtight inner space to prevent the hazard occurring from arc spark interacting with flammable gases when a fusible body of the fusible element is fused. It also ensures the fusible body is affected by the external environment.

Provided is a protecting device that can prevent damage of the device by releasing the pressure inside the housing by providing openings in the housing and can secure appropriate insulation. The protecting device includes: a meltable conductor 3; first and second external connection terminals 7, 8 connected to both ends of the meltable conductor 3; and a housing 6 having a lower case 4 and an upper case 5, wherein one end of the first external connection terminal 7 and one end of the second external connection terminal 8 are led out from the housing 6, and the housing is provided with a first opening 24 formed facing a front surface of the first external connection terminal 7 and a second opening 25 formed facing a front surface of the second external connection terminal 8.

A method of manufacturing a fuse includes stacking a base plate, an at least partially conductive fabric over the base plate and a cover layer over the fabric, each with an intervening bonding layer. At least one cavity is provided on both sides of the fabric, adjoining the fabric, between the respective edge regions. In addition, the fabric includes at least one first fiber which is electrically conductive and second fibers which are non-conductive and which have a lower melting temperature than the first fiber. The method further includes heating the stacked elements to a temperature below the melting temperature of the first fiber and above the melting temperature of the second fibers.

A method of manufacturing a fuse includes stacking a base plate, an at least partially conductive fabric over the base plate and a cover layer over the fabric, each with an intervening bonding layer. At least one cavity is provided on both sides of the fabric, adjoining the fabric, between the respective edge regions. In addition, the fabric includes at least one first fiber which is electrically conductive and second fibers which are non-conductive and which have a lower melting temperature than the first fiber. The method further includes heating the stacked elements to a temperature below the melting temperature of the first fiber and above the melting temperature of the second fibers.

A fuse module including a mounting block having a through-hole extending therethrough, a fuse including an upper portion disposed on a top of the mounting block and having a through-hole, a lower portion disposed on a bottom of the mounting block and having a through-hole, and a fusible element disposed adjacent a sidewall of the mounting block and connecting the upper portion to the lower portion, the fuse module further including a housing having a main body portion encasing the mounting block and the fuse, the main body portion having apertures in top and bottom surfaces thereof aligned with the through-hole of the mounting block, and a cap portion connected to the main body portion and disposed over the fusible element, the cap portion having surface features extending from an interior surface thereof for absorbing energy upon occurrence of an overcurrent condition in the fuse.

A fuse module including a mounting block having a through-hole extending therethrough, a fuse including an upper portion disposed on a top of the mounting block and having a through-hole, a lower portion disposed on a bottom of the mounting block and having a through-hole, and a fusible element disposed adjacent a sidewall of the mounting block and connecting the upper portion to the lower portion, the fuse module further including a housing having a main body portion encasing the mounting block and the fuse, the main body portion having apertures in top and bottom surfaces thereof aligned with the through-hole of the mounting block, and a cap portion connected to the main body portion and disposed over the fusible element, the cap portion having surface features extending from an interior surface thereof for absorbing energy upon occurrence of an overcurrent condition in the fuse.

A fuse assembly including a fuse connected to two busbars, an injection molded base and an injection molded cover. The busbars are powder-coating with a powder-based adhesive or adhesion promoter, then cured in an oven. The busbars are then placed in the cavity image of an injection molding apparatus. Plastic is heated to a liquid form and injected into the cavity image. The resulting injection molded base is resistant to both dust and water, protecting the fuse inside.

A fuse assembly including a fuse connected to two busbars, an injection molded base and an injection molded cover. The busbars are powder-coating with a powder-based adhesive or adhesion promoter, then cured in an oven. The busbars are then placed in the cavity image of an injection molding apparatus. Plastic is heated to a liquid form and injected into the cavity image. The resulting injection molded base is resistant to both dust and water, protecting the fuse inside.