Disclosed is a method of manufacturing a solid oxide fuel cell including a multi-layered electrolyte layer using a calendering process. The method for manufacturing a solid oxide fuel cell is a continuous process, thus providing high productivity and maximizing facility investment and processing costs. In addition, the solid oxide fuel cell manufactured by the method includes an anode that is free of interfacial defects and has a uniform packing structure, thereby advantageously greatly improving the production yield and power density. In addition, the solid oxide fuel cell has excellent interfacial bonding strength between respective layers included therein, and includes a multi-layered electrolyte layer in which the secondary phase at the interface is suppressed and which has increased density, thereby advantageously providing excellent output characteristics and long-term stability even at an intermediate operating temperature.

The present invention provides a process for incorporating at least one nano-catalyst on the surface of and within a plurality of pores of an electrode. The process includes spraying or dripping a catechol based surfactant onto the surface of and within one or more pores of a solid oxide electrochemical cell having an anode electrode and a cathode electrode; spraying or dripping a nano-catalyst solution onto the surface of and within one or more pores of the solid oxide electrochemical cell that has been pretreated with the catechol based surfactant for forming a modified solid oxide electrochemical cell; and firing the modified solid oxide electrochemical cell above a calcination temperature of the nano-catalyst solution for forming a nano-catalyst on the surface and within at least one or more pores of the solid oxide electrochemical cell.

The present invention provides a micro-porous layer which provides a fuel battery having high productivity, high power generation performance, and high durability. The present invention provides a micro-porous layer including fibrous carbohydrate having a fiber diameter of 5 nm-10 μm and an aspect ratio of 10 or more. The carbohydrate has an oxygen/carbon element ratio of 0.02 or more.

A solid oxide fuel cell comprising an anode layer, an electrolyte layer, and a two phased cathode layer. The two phased cathode layer comprises praseodymium and gadolinium-doped ceria. Additionally, the solid oxide fuel cell does not contain a barrier layer.

A method for producing an anode capable of increasing output of a solid oxide fuel cell is provided. The method for producing an anode for a solid oxide fuel cell includes a first step of shaping a mixture that contains a perovskite oxide having proton conductivity and a nickel compound and a second step of firing a shaped product, which has been obtained in the first step, in an atmosphere containing 50% by volume or more of oxygen at 1100° C. to 1350° C. so as to generate an anode.

The present invention inexpensively provides an electrode material for a fuel electrode, the electrode material having CO.sub.2 resistance and being capable of forming a fuel cell having high electricity generation performance. An electrode material for a fuel electrode, the electrode material constituting a fuel electrode of a fuel cell including a proton-conductive solid electrolyte layer, includes a perovskite-type solid electrolyte component and a nickel (Ni) catalyst component, in which the solid electrolyte component includes a barium component, a zirconium component, a cerium component, and a yttrium component, and the mixture ratio of the zirconium component to the cerium component in the solid electrolyte component is set to be 1:7 to 7:1 in terms of molar ratio.

A metal-ceramic composite for a fuel cell anode is disclosed. In the metal-ceramic composite, the content of the metal is greatly reduced and the intervals between the metal particles are maintained constant, achieving improved activity and conductivity. The metal-ceramic composite includes a metal catalyst raw material and a mixed-conductive ceramic. The metal catalyst raw material is present in an amount such that the content of the metal catalyst nanoparticles in the metal-ceramic composite is significantly lower than in conventional metal-ceramic composites. The presence of a small amount of the metal catalyst nanoparticles in the metal-ceramic composite minimizes the occurrence of stress resulting from a change in the volume of the metal catalyst and provides a solution to the problem of defects, achieving improved life characteristics. Also disclosed is a method for preparing the metal-ceramic composite.

Systems and methods for manufacturing and use of a two layer coated electrode are provided. The two layer coated electrode may comprise a substrate, a first coating layer, and a second coating layer. The first coating layer may comprise a mixture of iridium oxide and tin oxide, and the second coating layer may comprise a mixture of iridium oxide and tantalum oxide. The electrode may be used in, for example, an electrolytic cell.

Tubular ceramic structures, e.g., anode components of tubular fuel cells, are manufactured by applying ceramic-forming composition to the external surface of the heat shrinkable polymeric tubular mandrel component of a rotating mandrel-spindle assembly, removing the spindle from the assembly after a predetermined thickness of tubular ceramic structure has been built up on the mandrel and thereafter heat shrinking the mandrel to cause the mandrel to separate from the tubular ceramic structure.

Provided is a low-cost electrochemical element that includes a high-performance electrode layer. The electrochemical element includes an electrode layer, and the electrode layer contains small particles and large particles. The small particles have a particle diameter of 200 nm or less in the electrode layer, and the large particles have a particle diameter of 500 nm or more in the electrode layer.