Embodiments are directed to composite membranes having a microporous polymer structure, and an ion exchange material forming a continuous ionomer phase within the composite membrane. The continuous ionomer phase refers to absence of any internal interfaces in a layer of ionomer or between any number of layers coatings of the ion exchange material provided on top of one another. The composite membrane exhibits a haze change of 0% or less after being subjected to a blister test procedure. No bubbles or blisters are formed on the composite membrane after the blister test procedure. A haze value of the composite membrane is between 5% and 95%, between 10% and 90% or between 20% and 85%. The composite membrane may have a thickness of more than 17 microns at 0% relative humidity.

Embodiments are directed to composite membranes having a microporous polymer structure, and an ion exchange material forming a continuous ionomer phase within the composite membrane. The continuous ionomer phase refers to absence of any internal interfaces in a layer of ionomer or between any number of layers coatings of the ion exchange material provided on top of one another. The composite membrane exhibits a haze change of 0% or less after being subjected to a blister test procedure. No bubbles or blisters are formed on the composite membrane after the blister test procedure. A haze value of the composite membrane is between 5% and 95%, between 10% and 90% or between 20% and 85%. The composite membrane may have a thickness of more than 17 microns at 0% relative humidity.

An anion exchange membrane is made by mixing 2 trifluoroMethyl Ketone [nominal] (1.12 g, 4.53 mmol), 1 Biphenyl (0.70 g, 4.53 mmol), methylene chloride (3.0 mL), trifluoromethanesulfonic acid (TFSA) (3.0 mL) to produce a pre-polymer. The pre-polymer is then functionalized to produce an anion exchange polymer. The pre-polymer may be functionalized with trimethylamine in solution with water. The pre-polymer may be imbibed into a porous scaffold material, such as expanded polytetrafluoroethylene to produce a composite anion exchange membrane.

An anion exchange membrane is made by mixing 2 trifluoroMethyl Ketone [nominal] (1.12 g, 4.53 mmol), 1 Biphenyl (0.70 g, 4.53 mmol), methylene chloride (3.0 mL), trifluoromethanesulfonic acid (TFSA) (3.0 mL) to produce a pre-polymer. The pre-polymer is then functionalized to produce an anion exchange polymer. The pre-polymer may be functionalized with trimethylamine in solution with water. The pre-polymer may be imbibed into a porous scaffold material, such as expanded polytetrafluoroethylene to produce a composite anion exchange membrane.

An anion exchange ionomer is disclosed that contains a fluorinated, ether-free backbone, and a fluorinated ether based quaternary ammonium functional group. The novel polymer has improved chemical and mechanical stability as compared to the state-of-the-art materials for incorporation in anion exchange membrane. The disclosed anion exchange ionomer may be incorporated into an anion exchange membrane and used in electrochemical applications.

To provide a membrane electrode assembly which can suppress cracking of the catalyst layers.

The membrane electrode assembly of the present invention is a membrane electrode assembly comprising an anode having a catalyst layer containing a proton-conductive polymer, a cathode having a catalyst layer containing a proton-conductive polymer, and a polymer electrolyte membrane disposed between the anode and the cathode, wherein the proton-conductive polymer contained in the catalyst layer of at least one of the anode and the cathode is a polymer (H) having units containing a cyclic ether structure and sulfonic acid-type functional groups, and the polymer electrolyte membrane contains a porous material containing a fluorinated polymer, and a fluorinated polymer (S) having sulfonic acid-type functional groups.

Disclosed herein is an electrolytic membrane with cationic ion or anionic ion conducting capability comprising crosslinked inorganic-organic hybrid electrolyte in a porous support, wherein the inorganic-organic hybrid crosslinked electrolyte is formed by chemical born formation between Linkers and Crosslinkers, wherein Linkers and/or Crosslinkers include at least one element from Si, P, N, Ti, Zr, Al, B, Ge, Mg, Sn, W, Zn, V, Nb, Pb or S.

Disclosed herein is an electrolytic membrane with cationic ion or anionic ion conducting capability comprising crosslinked inorganic-organic hybrid electrolyte in a porous support, wherein the inorganic-organic hybrid crosslinked electrolyte is formed by chemical born formation between Linkers and Crosslinkers, wherein Linkers and/or Crosslinkers include at least one element from Si, P, N, Ti, Zr, Al, B, Ge, Mg, Sn, W, Zn, V, Nb, Pb or S.

A method for producing a catalyst-coated membrane includes: preparing and/or providing a first ink having a first ink composition, comprising substrated catalyst particles proton-conducting ionomer and dispersing agent, in which the fraction of the substrated catalyst particles remains behind the fraction of the proton-conducting ionomer; preparing and/or providing at least one second ink having a second ink composition, comprising the substrated catalyst particles, the proton-conducting ionomer and the dispersing agent, in which the fraction of the proton-conducting ionomer remains behind the fraction of the substrated catalyst particles, unwinding a weblike proton-conducting membrane material provided on a roll; applying at least one layer of the first ink with a first application tool onto at least one section of the membrane material; and applying at least one layer of the second ink with a second application tool onto an outermost layer of the first ink deposited onto the membrane material

A method for producing a catalyst-coated membrane includes: preparing and/or providing a first ink having a first ink composition, comprising substrated catalyst particles proton-conducting ionomer and dispersing agent, in which the fraction of the substrated catalyst particles remains behind the fraction of the proton-conducting ionomer; preparing and/or providing at least one second ink having a second ink composition, comprising the substrated catalyst particles, the proton-conducting ionomer and the dispersing agent, in which the fraction of the proton-conducting ionomer remains behind the fraction of the substrated catalyst particles, unwinding a weblike proton-conducting membrane material provided on a roll; applying at least one layer of the first ink with a first application tool onto at least one section of the membrane material; and applying at least one layer of the second ink with a second application tool onto an outermost layer of the first ink deposited onto the membrane material