Disclosed are a catalyst complex and a method of manufacturing the same. The catalyst complex may be manufactured by uniformly depositing metal catalyst particles on pretreated support particles through an atomic layer deposition process using a fluidized-bed reactor, which may be then uniformly dispersed throughout the ionomer solution. As such, manufacturing costs may be reduced due to the use of a small amount of metal catalyst particles and the durability of an electrolyte membrane and OCV may increase. Further disclosed are a method of manufacturing the catalyst complex, an electrolyte membrane including the catalyst complex, and a method of manufacturing the electrolyte membrane.

Disclosed are redox flow battery membranes, redox flow batteries incorporating the membranes, and methods of forming the membranes. The membranes include a densified polybenzimidazole gel membrane that is capable of incorporating a high liquid content without loss of structure that is formed according to a process that includes in situ hydrolysis of a polyphosphoric acid solvent followed by densification of the gel membrane. The densified membranes are then imbibed with a redox flow battery supporting electrolyte such as sulfuric acid and can operate at very high ionic conductivities of about 50 mS/cm or greater and with low permeability of redox couple ions, e.g. vanadium ions, of about 10.sup.−7 cm.sup.2/s or less. Redox flow batteries incorporating the membranes can operate at current densities of about 50 mA/cm.sup.2 or greater.

Disclosed are redox flow battery membranes, redox flow batteries incorporating the membranes, and methods of forming the membranes. The membranes include a densified polybenzimidazole gel membrane that is capable of incorporating a high liquid content without loss of structure that is formed according to a process that includes in situ hydrolysis of a polyphosphoric acid solvent followed by densification of the gel membrane. The densified membranes are then imbibed with a redox flow battery supporting electrolyte such as sulfuric acid and can operate at very high ionic conductivities of about 50 mS/cm or greater and with low permeability of redox couple ions, e.g. vanadium ions, of about 10.sup.−7 cm.sup.2/s or less. Redox flow batteries incorporating the membranes can operate at current densities of about 50 mA/cm.sup.2 or greater.

Disclosed are a membrane-electrode assembly and a method for manufacturing the same. The membrane-electrode assembly has durability and proton conductivity which are improved by employing an ion conductive polymer having improved chemical durability and ion conductivity.

Disclosed are a membrane-electrode assembly and a method for manufacturing the same. The membrane-electrode assembly has durability and proton conductivity which are improved by employing an ion conductive polymer having improved chemical durability and ion conductivity.

A new polyelectrolyte multilayer coated proton-exchange membrane for electrolysis and fuel cell applications has been developed for electrolysis and fuel cell applications. The polyelectrolyte multilayer coated proton-exchange membrane comprises: a cation exchange membrane, and a polyelectrolyte multilayer coating on one or both surfaces of the cation exchange membrane. The polyelectrolyte multilayer coating comprises alternating layers of a polycation polymer and a polyanion polymer. The polycation polymer layer is deposited on and is in contact with the cation exchange membrane. The top layer of the polyelectrolyte multilayer coating can be either a polycation polymer layer or a polyanion polymer layer.

A composite electrolyte membrane having a composite layer that is a composite of a hydrocarbon polymer electrolyte and a fluorine-containing polymer porous substrate, wherein a fractal dimension D exhibiting the distribution of the hydrocarbon polymer electrolyte and the fluorine-containing polymer porous substrate in the composite layer is 1.7 or more. An object of the present invention is to enable a composite electrolyte membrane composed of a hydrocarbon polymer electrolyte and a fluorine-containing polymer porous substrate to achieve high proton conduction ability and high mechanical durability.

A composite electrolyte membrane having a composite layer that is a composite of a hydrocarbon polymer electrolyte and a fluorine-containing polymer porous substrate, wherein a fractal dimension D exhibiting the distribution of the hydrocarbon polymer electrolyte and the fluorine-containing polymer porous substrate in the composite layer is 1.7 or more. An object of the present invention is to enable a composite electrolyte membrane composed of a hydrocarbon polymer electrolyte and a fluorine-containing polymer porous substrate to achieve high proton conduction ability and high mechanical durability.

In this disclosure, an ion-conducting membrane (10), a component (100) having the ion-conducting membrane (10) and a process for making the membrane (10) and the component (100) are disclosed. The ion-conducting membrane (10) includes a homogenous blend (12) and one or more additives (14). The selected one or more polymers are present in a mass-percentage in a range from 1% to 40. The present ion-conducting membrane (10) simultaneously increases the power and efficiency of the devices by combining advances in materials chemistry, nanotechnology, and manufacturing. The present ion-conducting membrane (10) overcomes limitations in the currently known technologies without compromising the advantageous properties. The present membrane (10) provides non-linear performance enhancement in electrochemical devices that leads to overall system level cost reduction.

In this disclosure, an ion-conducting membrane (10), a component (100) having the ion-conducting membrane (10) and a process for making the membrane (10) and the component (100) are disclosed. The ion-conducting membrane (10) includes a homogenous blend (12) and one or more additives (14). The selected one or more polymers are present in a mass-percentage in a range from 1% to 40. The present ion-conducting membrane (10) simultaneously increases the power and efficiency of the devices by combining advances in materials chemistry, nanotechnology, and manufacturing. The present ion-conducting membrane (10) overcomes limitations in the currently known technologies without compromising the advantageous properties. The present membrane (10) provides non-linear performance enhancement in electrochemical devices that leads to overall system level cost reduction.