Disclosed is a cleavage flaking type lithium ion battery and a preparation method thereof. The cleavage flaking type lithium ion battery includes a battery shell and a winding electric core; the winding electric core includes a battery pole piece which includes a coating region and a blank region adjacent to the coating region coated with an electrode material, and the blank region is directly connected with the battery shell or with a metal contact on the battery shell. The battery pole piece is directly connected with the battery shell, which omits the traditional process in which pole pieces need to be overlaid and welded with tabs, thereby effectively simplifying the process flow, improving the automation degree of production, avoiding a risk of short-circuit firing caused by a fact that a diaphragm is punctured when the tabs are wrapped in the pole pieces and improving the safety performance of the battery.

A rechargeable battery includes: an electrode assembly including a first electrode, a second electrode, a separator between the first and second electrodes, and first and second electrode tabs respectively coupled to the first and second electrodes; a case accommodating the electrode assembly and coupled to the first electrode tab; and a cap assembly sealing an opening in the case. The cap assembly includes: a cap plate covering the opening in the case; and a terminal plate coupled to the cap plate. The terminal plate includes: a flange portion coupled to and electrically insulated from the cap plate; and a tab connecting portion protruding from the flange portion toward the electrode assembly and extending through a terminal opening in the cap plate to be coupled to the second electrode tab. The terminal plate has a flat outer surface, and the tab connecting portion has a flat inner surface.

An electrochemical cell comprises a can comprising a cylindrical side wall extending from a closed end wall. The closed end wall comprises a protrusion. The protrusion has a protrusion cavity therein. A pre-formed pellet of a first electrode material is disposed in the protrusion cavity. The electrochemical cell may further comprise a separator defining an inner cavity and separating the inner cavity from an outer cavity. The outer cavity is defined by the can and the separator. The electrochemical cell may further comprise a first electrode material disposed in the outer cavity; and a second electrode material disposed in the inner cavity.

An electrochemical cell comprises a can comprising a cylindrical side wall extending from a closed end wall. The closed end wall comprises a protrusion. The protrusion has a protrusion cavity therein. A pre-formed pellet of a first electrode material is disposed in the protrusion cavity. The electrochemical cell may further comprise a separator defining an inner cavity and separating the inner cavity from an outer cavity. The outer cavity is defined by the can and the separator. The electrochemical cell may further comprise a first electrode material disposed in the outer cavity; and a second electrode material disposed in the inner cavity.

A battery is provided comprising an anode cap on a first side, and a cathode can on the opposing second side. The anode cap and cathode can be configured together to provide a cylindrical shaped round shaped battery with a peripheral side wall. The battery is modified to have one or more sharp protrusions extending from the peripheral side wall to increase the width and or height of the battery.

A battery is provided comprising an anode cap on a first side, and a cathode can on the opposing second side. The anode cap and cathode can be configured together to provide a cylindrical shaped round shaped battery with a peripheral side wall. The battery is modified to have one or more sharp protrusions extending from the peripheral side wall to increase the width and or height of the battery.

A battery includes a can, a jelly roll contained in the can, a top insulator contained in the can adjacent to and above the jelly roll, and a battery cap. The battery cap is welded to an inner surface of the can adjacent to and above the top insulator and includes an outer conductive ring, an insulator ring, and a conductive top plate, wherein the outer conductive ring, the insulator ring, and the conductive top plate are crimped together. The battery cap further includes a conductive rupture plate electrically connected to the conductive top plate and a cathode electrically connected to the conductive rupture plate and extending into the jelly roll. The battery may further include an opening in a central portion of the conductive top plate and a central portion of the conductive rupture plate cover welded upon the opening in the central portion of the conductive top plate.

A rechargeable battery includes: an electrode assembly including a first electrode, a second electrode, a separator between the first and second electrodes, and first and second electrode tabs respectively coupled to the first and second electrodes; a case accommodating the electrode assembly and coupled to the first electrode tab; and a cap assembly sealing an opening in the case. The cap assembly includes: a cap plate covering the opening in the case; and a terminal plate coupled to the cap plate. The terminal plate includes: a flange portion coupled to and electrically insulated from the cap plate; and a tab connecting portion protruding from the flange portion toward the electrode assembly and extending through a terminal opening in the cap plate to be coupled to the second electrode tab. The terminal plate has a flat outer surface, and the tab connecting portion has a flat inner surface.

An embodiment is directed to a contact plate configured to establish electrical bonds between battery cells in a battery module, including at least one primary conductive layer, and a set of bonding connectors that are configured to provide direct electrical bonds between the contact plate and terminals of a group of battery cells, the set of bonding connectors being configured to connect the group of battery cells in parallel with each other, wherein at least one bonding connector in the set of bonding connectors is configured with a higher fuse rating than each other bonding connector in the set of bonding connectors so as to contain arcs among the set of bonding connectors to the at least one bonding connector.

An embodiment is directed to a contact plate configured to establish electrical bonds between battery cells in a battery module, including at least one primary conductive layer, and a set of bonding connectors that are configured to provide direct electrical bonds between the contact plate and terminals of a group of battery cells, the set of bonding connectors being configured to connect the group of battery cells in parallel with each other, wherein at least one bonding connector in the set of bonding connectors is configured with a higher fuse rating than each other bonding connector in the set of bonding connectors so as to contain arcs among the set of bonding connectors to the at least one bonding connector.