H01R4/206

Electric machine with electrical connector

An electric machine having a rotor, stator and at least one winding. The winding defines a first lead having a conductive core and an electrically insulative exterior layer. A connector engaged with the first lead includes a plurality of projections that pierce the exterior layer of the first lead to engage the conductive core. The connector may be C-shaped having a spine and first and second arms with first and second bend lines respectively disposed between the spine and the two arms. Alternatively, the connector may be U-shaped having a spine and first and first and second arms wherein a bend line and a central opening are disposed between the two arms. The first lead extends through the central opening and is grippingly engaged by the connector between the first and second arms. The connector may also be used to securely engage an uninsulated terminal.

WIRE-TO-WIRE CONNECTOR WITH INTEGRATED WIRE STOP
20190013596 · 2019-01-10 ·

A system includes a housing and a contact portion. The housing includes a first portion and a second portion, the first portion interlocking with the second portion so as to enclose a first volume and form a first wire opening within a first end of the housing and a second wire opening within a second end of the housing. The contact portion is disposed within the first volume and includes a first wire receiving portion, a first flexing beam extending from a first surface of the first wire receiving portion towards a second surface of the first wire receiving portion, a second wire receiving portion, a second flexing beam extending from a first surface of the second wire receiving portion towards a second surface of the second wire receiving portion, and a common wire stop disposed between the first wire receiving portion and the second wire receiving portion.

SHIELDED TELECOMMUNICATIONS CONNECTOR

A telecommunications connector includes a connector body and a shield attached to the connector body, the shield including a main body portion configured for attachment to the connector body and a barrel portion for crimping against a cable to be terminated to the connector. The barrel portion of the shield includes a corrugated side wall made up of a series of bends extending along a direction from the rear end of the barrel toward the front end of the barrel along at least a portion of a length of the barrel, wherein the bends defining the corrugated side wall are provided on the shield at a pre-crimped stage.

Electrical cable terminal with two piece coaxial crimped outer ferrule

A coaxial electrical cable assembly may include a central conductor disposed within a shield conductor of the coaxial cable. A coaxial electrical cable assembly may include a shield terminal having a tubular portion. The central conductor of the coaxial cable is disposed within the tubular portion and wherein the tubular portion is disposed within the shield conductor of the coaxial cable. A coaxial electrical cable assembly may include a first outer ferrule crimped around the shield conductor of the coaxial cable forming a first seam. A coaxial electrical cable assembly may include a second outer ferrule crimped around the first outer ferrule and forming a second seam. The first outer ferrule is arranged over the tubular portion of the shield terminal and the second outer ferrule is arranged over the first outer ferrule and an outer insulative jacket of the coaxial cable.

Arc resistant power terminal

An arc-resistant electrical terminal includes a mount portion and a wire receiving portion formed of an electrically conductive material. The wire receiving portion is configured to be crimped onto a wire. The mount portion includes a solid tongue having opposing face surfaces. An aperture is formed between the opposing face surfaces for connecting the terminal to a connection point. A layer of insulation material is formed on at least a portion of the tongue for preventing arcing at a connection point. A raised boss is formed to surround the aperture on at least one of the opposing face surfaces of the tongue, the raised boss providing an electrically conductive surface of the terminal free from the layer of insulation material for connection to a connection point.

Shielded telecommunications connector

A telecommunications connector (100) includes a connector body (104) and a shield (102) attached to the connector body, the shield including a main body portion configured for attachment to the connector body and a barrel portion (110) for crimping against a cable to be terminated to the connector. The barrel portion of the shield includes a corrugated side wall made up of a series of bends extending along a direction from the rear end of the barrel toward the front end of the barrel along at least a portion of a length of the barrel, wherein the bends defining the corrugated side wall are provided on the shield at a pre-crimped stage.

Electrical multi-core cable crimp ferrule, and crimping method
12136777 · 2024-11-05 · ·

A crimp ferrule includes an assembly portion assembled on a non-circular internal cross section of a multi-core cable and a diameter compensation portion forming a circular external cross section of the crimp ferrule on the multi-core cable. The assembly portion and the diameter compensation portion are arranged successively in an axial direction of the crimp ferrule.

Assemblies and methods for electrical splice connections of cables
09905942 · 2018-02-27 · ·

An assembly for electrical splice connection of cables may include: a first connector, including a first spigot and first crimping portion, configured to be crimped onto a first cable conductor; a second connector, including a second spigot and second crimping portion, configured to be crimped onto a second cable conductor; a first open shell configured to accommodate the first and second spigots; and/or a second open shell configured to be fastened to the first open shell to wrap and hold the first and second spigots. A method for electrical splice connection of the cables may include: crimping the first crimping portion onto the first cable conductor; crimping the second crimping portion onto the second cable conductor; accommodating the first and second spigots on the first open shell; and/or fastening the second open shell to the first open shell to wrap and hold the first and second spigots.

Electrical wire with terminal, and wire harness structure

A covered conductive wire is configured by covering a conductive wire with an insulating cover portion. The conductive wire is formed of an aluminum-based material, for example. A crimping portion includes a cover crimping portion for crimping the cover portion of the covered conductive wire, and a conductor crimping portion for crimping a portion of the conductive wire that is exposed when the cover portion is removed at the tip portion of the covered conductive wire. It is possible to use polyvinyl chloride and/or a non-halogen member, for example, for the cover portion of the covered conductive wire, and a plasticizer, filler, stabilizer, or the like is compounded as needed. A material that shrinks by a factor of 7% or less after being allowed to stand for 120 hours at a high temperature of 120 C. is used for this cover portion.

Method for connecting the conductors of a flexible bonded (equipotential) connection layer

A method electrically connects by crimping electrical conductors in a connector for equipotential connection of a planar and flexible layer formed by the conductors, to metal components. The method includes positioning the electrical conductors in individual longitudinal and parallel cells which are formed between two planar walls of the connector, crimping the conductors crimped in a crimping zone by simultaneous transverse punching of at least one wall of the connector, and forming by the transverse punching at least one corresponding transverse groove line on the at least one connector wall and, by load transfer, on each of the conductors to electrically connect the conductors.