The present invention refers to a method for the manufacture of sporting goods, in particular shoes, comprising the steps of providing a plurality of components in one of a plurality of predefined shapes, and placing the plurality of components onto a two-dimensional or three-dimensional carrier surface to create the sporting good or a part thereof.

A multi-axis automatic shoe sole processing apparatus includes a body, a multi-axis mechanical arm, a plasma processing module, and a control module, wherein the multi-axis mechanical arm, the plasma processing module, and the control module are respectively disposed at the body; the multi-axis mechanical arm and the plasma processing module are both electrically connected to the control module, the plasma processing module has a plasma nozzle disposed at the free end of the multi-axis mechanical arm, the control module drives the multi-axis mechanical arm to dislocate the free end according to a shoe data, and drives the plasma processing module to spray plasma from the plasma nozzle for processing the ii surface of a shoe sole with plasma.

Described are methods for the manufacture of a plurality of shoes, an apparatus to perform such method, as well as shoes manufactured by such method. According to certain examples, the method for the manufacture of a plurality of shoes includes providing a plurality of first shoe components for the manufacture of the plurality of shoes, and moving the plurality of first shoe components with a transport means which is at least partially comprised of the plurality of first shoe components.

An automated system for painting a shoe sole portion of a shoe is provided. The automated painting system is adapted to use a variety of stations and components to automatically paint a side surface of the shoe sole portion while it is secured in a jig, transition the jig to an open position, and remove the painted shoe sole portion from the jig.

A method for locating critical control points on a part or combination of parts during a manufacturing process involves mating, directly or indirectly, a jig extension to the part or parts. A pattern on the jig extension defines an origin point that is used to track the position of the part or parts during manufacturing, such as during location-sensitive operations. The jig extension may be a shoe last extension which connects to a shoe or shoe component via a shoe last.

Molded rubber objects may be molded and de-molded by defining both a desired final form for the molded rubber object and a tab extending from the final form of the molded rubber object using a cavity in a mold. Rubber pellets may be dispensed in predetermined amounts at desired location(s) within the cavity to provide the rubber needed to form the molded rubber object. Heat and pressure may be applied to the mold to cause the rubber pellets to fill the cavity defining both the desired final form of the molded rubber object and the tab. After the heat and pressure has been applied, a gripping device may grasp the tab and move the tab in a direction and with sufficient force to peel the rubber object from the mold cavity. If desired, the tab may be removed from the molded rubber object.

Acquisition or pick-up tools that themselves aid in improving the ease with which images of an acquired substrate may be captured, and methods of operating such pick-up tools, are provided. The pick-up tools may include a pick-up surface adapted to interface with a foreign substrate and a light source integrated with the pick-up tool such that light emitted from the light source passes through the pick-up surface to the foreign substrate when the foreign substrate is temporarily coupled with the pick-up surface to create a silhouette of the foreign substrate. A vision system may be adapted for capturing the silhouette of the foreign substrate when the foreign substrate is temporarily coupled with the pick-up surface. The substrate pick-up surface may be formed of one of a transparent, a semi-transparent, or a translucent material such that light may at least partially pass there through.

Molded rubber objects may be molded and de-molded by defining both a desired final form for the molded rubber object and a tab extending from the final form of the molded rubber object using a cavity in a mold. Rubber pellets may be dispensed in predetermined amounts at desired location(s) within the cavity to provide the rubber needed to form the molded rubber object. Heat and pressure may be applied to the mold to cause the rubber pellets to fill the cavity defining both the desired final form of the molded rubber object and the tab. After the heat and pressure has been applied, a gripping device may grasp the tab and move the tab in a direction and with sufficient force to peel the rubber object from the mold cavity. If desired, the tab may be removed from the molded rubber object.

Manufacturing of a shoe or a portion of a shoe is enhanced by executing various shoe-manufacturing processes in an automated manner. For example, shoe parts may be retrieved and temporarily assembled according to preset relative positions to form part stacks. The part stacks may be retrieved with the relative positioning of the shoe parts being maintained and placed at a stitching machine for more permanent attachment via stitching of the parts to form a shoe assembly. Movement during stitching of a conveyance mechanism that transfers the part stack from the stacking surface to the stitching machine and movement of a needle associated with the stitching machine may be controlled by a shared control mechanism such that the movements are synchronized with respect to one another. Vision systems may be leveraged to achieve movement and position information between and at machines and locations.

The manufacturing of footwear includes the joining of components. The joining may be accomplished with adhesive. The adhesive, such as a polyurethane, is applied as a single-sided adhesive to a footwear component. The application of the adhesive can contaminate the system that is applying the adhesive with intentional over spray of the footwear component. The over spray ensures adequate coverage of the footwear component to allow a sufficient bond. A masking platform of the system masks portions of the system to limit the contamination caused by the over spray. Additionally, material brushes and scrapers may engage with components of the system to remove or limit adhesive contamination on those components. A vision system maps a surface of the footwear component to ensure the adhesive is applied for the specific article.