Computer based systems and methods for designing (e.g., customization) of consumer products, articles of footwear, knit footwear uppers, and the like. In some embodiments, a user may generate and/or modify footwear designs using a footwear design interface. Additionally or alternatively, the footwear design interface may be configured to simulate the layout and/or operation of a knitting machine to provide the user with the impression of physically designing and/or manufacturing an article of footwear. In other embodiments, the system may disallow prospective footwear design changes based on limitations associated with inventory availability and the footwear design characteristics.

A method of processing a sheet material (20) for use in the manufacture of products such as, but not limited to, a shoe upper blank (10). The method comprises providing a sheet material (20); providing a two-dimensional mark (30) on a surface of the sheet material (20); imposing an indentation (40) on said surface of the sheet material (20), wherein at least part of the indentation (40) is arranged with respect to at least part of the two-dimensional mark (30) to create a three-dimensional mark (50) on said surface. A blank for such a product is also related. The blank (10) comprises a sheet material (20) shaped in accordance with the product such as a shoe upper, the sheet material (20) comprising a two-dimensional mark (30) is provided thereon and is positioned with respect to an indentation (40) formed in the sheet material (20) to thereby provide a three-dimensional mark (50) on said surface.

An article of footwear includes an upper and a sole structure with a sole member. The sole member can include a set of apertures that is formed along various surfaces of the sole member. The sole member can be manufactured using a customized cushioning sole system, forming generally circular patterns throughout the sole member. A user's foot morphology and/or preferences may be used to design the sole member.

An article of footwear includes an upper and a sole structure with a sole member. The sole member can be manufactured using a system that modifies the heel cushioning of the sole member over a series of footwear purchases. The modifications can be configured to correspond to a customer's evaluation of the heel cushioning previously purchased. The sole member can include a set of apertures that are formed along various surfaces of the sole member to adjust the cushioning characteristics of the sole member.

The present disclosure relates to systems and methods for generating orthotic device models using simulated patient anatomy. In one implementation, a method comprises receiving images of a body part of a patient; deriving physical measurements from the images; generating anatomy model data of the body part using the physical measurements; and generating orthotic model data based on the anatomy model data, the orthotic model data being representative of an orthotic device.

A method for providing pressure feedback is described herein. The method includes receiving, via a processor, pressure sensor data from a plurality of pressure sensors over a period of time. The method also includes receiving, via the processor, movement data from a plurality of sensors over the period of time. The method also further includes sending, via the processor, pressure sensor data and movement data to a data service. The method also includes receiving, via the processor, a feedback from data service.

Collapsible tunnel systems or segmented tubular structures may be printed on or otherwise attached to base layers on articles of apparel, articles of footwear, or other articles of manufacture. The collapsible tunnel systems have two or more tubular structures attached to the base layer, with tunnels extending through the tubular structures. A tensile strand may be laced through the tunnels in the tubular structure such that when tension is applied to the tensile strand, the tunnels may collapse into a structure with a continuous tunnel through two or more tubular structures. In some embodiments, two or more segmented tubular structures each have two spaced-apart tubular structures joined by a connecting portion, and a tensile strand extending through tunnels in the tubular structures.

A midsole for an article of footwear including a three-dimensional mesh including interconnected unit cells and methods of making the same. The interconnected unit cells each include a plurality of struts defining a three-dimensional shape. The interconnected unit cells are connected at nodes having a valence number defined by the number of struts connected at that node. The valence number of the nodes may vary to provide customized characteristics to zones or portions of the midsole. The plurality of interconnected unit cells may be organized in a warped cubic lattice structure. The warped cubic lattice structure and the size/shape of interconnected unit cells may vary to provide customized characteristics to zones or portions of the midsole. The three-dimensional mesh may be customized based on a biometric data profile for an individual, or group of individuals. The midsole may be manufactured using an additive manufacturing process.

Disclosed herein are cushioning structures and methods for their manufacture. Certain aspects provide a cushioning structure comprising a plurality of unit cells formed in an array, each unit cell of the plurality of unit cells comprising one or more first walls parallel to a central plane and a first protruding structure that protrudes from the central plane, the first protruding structure forming a concave structure on a first side of the central plane and a convex structure on a second side of the central plane, the first protruding structure comprising one or more walls at a non-perpendicular angle to the central plane.

A structure in which complexity of the moving path of the nozzle during forming is suppressed even if the structure has regions with different elasticity and a manufacturing method for a structure that can suppress complexity of the moving path of the nozzle when forming the structure with regions with different elasticity. The structure includes a formed body with a linear structure formed of a linear resin. The formed body includes first and second elastic regions, and the linear resin forming the first elastic region is thinner than the linear resin forming the second elastic region.