Disclosed is a method for manufacturing a device for adapting a footwear to the specific deformations of the foot of a user, including creating 3D scans of the foot in weight bearing and non-weight bearing positions, as well as of the footwear; determining rubbing areas between the foot and the footwear by means of superimposing the scanned 3D image of the footwear and the scanned 3D images of the weight bearing and the non-weight bearing foot; obtaining a final out-of-phase 3D image of the non-weight bearing foot, wherein the rubbing areas in this image are moved out of phase until they reach an intermediate position selected between a minimum and a maximum limit; printing the part of the heel and the part of the forefoot from the final out-of-phase 3D image. Finally, fitting a flexible element for joining together the part of the heel and the part of the forefoot.

The present disclosure relates to systems and methods for generating orthotic device models using simulated patient anatomy. In one implementation, a method comprises receiving images of a body part of a patient; deriving physical measurements from the images; generating anatomy model data of the body part using the physical measurements; and generating orthotic model data based on the anatomy model data, the orthotic model data being representative of an orthotic device.

An article of footwear flat pattern upper having an upper portion and a footbed portion is provided. The upper portion and the footbed portion are integrally continuous, such that the upper portion lateral side converges with the footbed lateral side. The flat pattern includes nested same-sided article of footwear with a reduced surplus portion there between. The articles of footwear include the following continuous portions: the first medial side with a toe end, the toe end with a lateral side, the lateral side with a heel end, and the heel end with the second medial side. The first medial side and the second medial side are joined to form a dimensional article of footwear.

A method of making an orthotic is disclosed. The method includes the steps of taking measurements relating to a foot and then creating a digital representation of an orthotic on a display device based on said measurements. This digital representation of the orthotic having a heel portion for supporting a heel of a person and a distal portion located in front of the heel portion which can be divided into first and second distal portions. The thickness of the digital representation of the first and second distal portions is then varied such that one of the distal portions is thicker than the other. Finally, an additive manufacturing technique, using a substantially uniform material or materials, is used to create a physical version of the digital representation of the orthotic.

A method for manufacturing a combined sole/insole part for a shoe, which comprises a sole element and an insole element that is formed integrally therewith, said method comprising the following steps of: providing insole element data which describe the geometric/constructive design of an insole element of a sole/insole part to be manufactured, wherein the insole element data were generated on the basis of foot data which describe, at least in portions, optionally fully, the morphology of at least one foot of a wearer; and providing sole element data which describe the geometric/constructive design of a sole element of a sole/insole part to be manufactured, additively manufacturing a combined sole/insole part on the basis of the insole element data and the sole element data.

A method of manufacturing a custom order shoe includes steps of a last making step for producing a last based on the customer's foot data, a shoe upper knitting and shaping step for sewing an upper fabric by three-dimensional shaped knitting and keeping the shape of an upper part in a state where the last is inserted, and a shoe completing step for selectively attaching an insole and an outsole to the upper part.

A data generating apparatus includes: an input unit that receives foot shape data; a processor that computes shoe last data from the foot shape data received by the input unit; and an output unit that outputs the shoe last data computed by the processor. The processor further computes processing data for processing a member that forms an upper of a shoe, based on the computed shoe last data. The output unit further outputs the processing data computed by the processor.

There is disclosed an ink composition for three dimensional (3D) printing. The ink composition comprises: a liquid dispersion of tungsten carbide (WC) particles and cobalt (Co) particles, and, a carrier vehicle for the dispersion of tungsten carbide particles and the dispersion of cobalt particles. The ink composition is of a viscosity usable with ink jet print heads for 3D printing.

A last production assisting apparatus comprises a camera, a storage, a processor, and a display. The camera images a plurality of parts constituting a last. The storage stores production information for producing the last. Based on the production information, the processor calculates attachment positions or the like for the plurality of parts imaged by the camera. The display displays the attachment positions calculated by the processor for the plurality of parts.

A system and method for forming 3D printed structures on a base component includes extruding material through a nozzle while moving the nozzle vertically. Extruded material flows from the nozzle and spreads outwardly upon contact with an underlying portion of material. The outward spread of material is controlled to form a desired geometry for the 3D printed structure. An optical sensing device may provide feedback for controlling the outward spread of material. Using a molding component, structures with anchored portions extending through openings in the base component can be formed.