A method for controlling a powered surgical stapler that includes an end effector with jaws that are movable between an open and a closed position and a firing member that is movable between a starting position and an ending position within the end effector. The jaws and firing member are controlled by separate rotary systems and the end effector includes a firing member lockout system that prevents axial movement of the firing member unless the surgical staple cartridge is in ready to fire condition.

A method of applying a buttress to a surgically cut and stapled site uses an end effector with a buttress applier cartridge assembly to load one or more buttress assemblies to the end effector. The buttress assemblies each include a buttress to support a staple formed therein as well an adhesive for adhering to the end effector. The adhesive of the buttress assemblies can include a pattern to assist in both attachment to the end effector and release from the end effector after cutting and stapling a tissue site. The buttress applier cartridge can include features that accommodate end effectors having various tip configurations, including straight tips and curved or bent tips.

A surgical instrument comprising a housing, an elongate shaft defining a longitudinal axis, an end effector, a firing member, and a laminate firing actuator connected to the firing member is disclosed. The elongate shaft comprises an articulation joint defining an articulation axis that is transverse to the longitudinal axis, a first lateral buckling support positioned on a first side of the articulation joint, and a second lateral buckling support positioned on a second side of the articulation joint. The laminate firing actuator extends through the articulation joint. The laminate firing actuator extends intermediate the first lateral buckling support and the second lateral buckling support. The first lateral buckling support and the second lateral buckling support engage the laminate firing actuator when the end effector is articulated about the articulation joint.

In various embodiments, a tissue thickness compensator can comprise one or more capsules and/or pockets comprising at least one medicament therein. In at least one embodiment, staples can be fired through the tissue thickness compensator to rupture the capsules. In certain embodiments, a firing member, or knife, can be advanced through the tissue thickness compensator to rupture the capsules.

A staple cartridge assembly is disclosed comprising one or more wire staples and one or more staples formed from a sheet of material.

Methods for forming an implantable layer onto a staple cartridge are disclosed.

A cartridge assembly for a surgical stapler has a first cartridge portion, a second cartridge portion, and a housing. The housing is shaped and configured to provide a fulcrum about which an anvil may pivot. Each of the first and second cartridge portions has an upper surface for engaging tissue, and a slot configured to house a staple. A proximal portion of each of the first and second cartridge portions has a guide portion having at least one of a channel or a protrusion for guiding at least a portion of an i-beam. The second cartridge portion is removably coupled to the first cartridge portion to form a channel between the first and second cartridge portion. Each of the first and second cartridge portions has a recess proximal of the fulcrum, the recess shaped and configured to receive a proximal portion of the anvil.

Stapling assemblies for use with a surgical stapler are provided. In one exemplary embodiment, a stapling assembly can include a cartridge and a knitted adjunct that is configured to be releasably retained on the cartridge. The adjunct can have a tissue-contacting layer formed of at least first fibers, a cartridge-contacting layer formed of at least second fibers, spacer fibers intertwined with and extending between the tissue-contacting layer and the cartridge-contacting layer to thereby connect the tissue-contacting and cartridge-contacting layers together, and at least one fiber interconnecting at least a portion of a terminal edge of each of the tissue-contacting and cartridge-contacting layers to form a finished edge that substantially prevents fraying thereof.

An adjustment mechanism for adjusting a formed staple height of a suture staple in a stapler comprises a first handle portion and a second handle portion. The first handle portion comprises a cartridge support located at a distal end, a cartridge assembly, a drive assembly, and the adjustment mechanism for adjusting a formed staple height of a suture staple, and the second handle portion comprises an anvil located at a distal end. The cartridge assembly comprises suture staples, and the drive assembly can drive a suture staple to leave the cartridge assembly to reach the anvil to be pressed and formed. The adjustment structure adjusts a distance between the drive assembly and the anvil to adjust a formed staple height of a suture staple in a stapler. This application further relates to a stapler, comprising the adjustment mechanism for adjusting a formed staple height of a suture staple in a stapler.

A surgical stapling device includes a cartridge assembly having a channel member that defines a cavity and a staple cartridge that is received within the cavity. The staple cartridge includes a cartridge body, pushers, staples, and an actuation sled. The cartridge body includes a proximal portion that has resilient tabs and wall portions that define a proximal portion of the knife slot. The tabs are positioned to engage inner surfaces of the channel member when the staple cartridge is inserted into the cavity. The actuation member includes a guide member that is received within the knife slot and prevents movement of the wall portions from a non-deformed state to a deformed state when the actuation sled is present in the staple cartridge. In the deformed state, passage of a drive assembly into the knife slot is prevented.