A solenoidal induction coil with dynamically variable coil geometry is provided for inductively welding or heating continuous or discontinuous workpieces passing through the solenoidal induction coil in a process line. The coil geometry can change, for example, as the outer dimension of the workpiece passing through the solenoidal induction coil changes or as non-continuous workpieces pass through the solenoidal induction coil in an induction heating or welding process line.

A system includes a pipe heater configured to heat spoolable pipe to provide a heated spoolable pipe and a pipe re-rounder configured to re-round the heated spoolable pipe to provide a rounded spoolable pipe. The system may also include a controller configured to control the pipe heater and the pipe re-rounder.

A transverse flux induction heating apparatus (1, 100), defining a first longitudinal axis (X, R), for heating a metallic strip (11), the apparatus comprises at least two induction coils (2, 4; 102, 104) arranged on respective planes parallel to each other and parallel to said first longitudinal axis, and mutually arranged at a distance such to allow the passage of the strip between said at least two induction coils along a second longitudinal axis (Y, S) perpendicular to said first longitudinal axis; at least two compensation poles (20, 22, 24, 26; 120, 124), each compensation pole being constrained to a respective induction coil; wherein each compensation pole comprises a winding (28, 128), having at least one turn (29, 129), and a first auxiliary magnetic flux concentrator (30, 130) surrounded by the at least one turn; wherein at least one of said at least two compensator poles is adapted to move along the first longitudinal axis.

A rail heating head includes a vented enclosure and an induction coil. The induction coil is positioned within the vented enclosure. When in use, the vented enclosure is positioned adjacent a lateral portion of a train track rail. To be positioned adjacent to the head, the web, and the foot of the train track rail, a rail-bracing wall of the vented enclosure has a convex exterior surface and a concave interior surface. The induction coil has an oblong, concave shape and is pressed against the concave interior surface. Thus, the induction coil can induce eddy current magnetic fields in the head, the web, and the foot maximizing surface area. The larger surface area results in molecules in a large area being activated and leads to more heat. An eddy current deflecting magnetic shield further directs magnetic fields towards the train track rail.

Induction heating facilitated coating systems and processes for pipes overcome corrosion and erosion of the pipes at extreme temperatures and pressures in applications including oil and gas downhole tubulars and pipelines as well as processing facilities. Being based on vitreous fused inorganic compounds, the present invention achieves very high corrosion resistance at remarkably modest cost. Attractive economics and immunity to chlorides and moisture permeation at extreme concentrations and temperatures also make it well suited to desalination plants and potable water piping applications. Due to its extreme temperature resistance, it also is very well suited for geothermal wells. Additionally, due to its characteristic smooth durable surface, the present invention is ideally suited for applications involving the opposite of corrosion, namely scaling problems, such as fouling in sewage systems and scale buildup in heavy oil wells.

A method of thermally processing a material with a thermal processing system includes providing a material for treating in an in-line thermal process to a heating system, providing a force to the material at a portion of the material configured to be heated by the heating system, adjusting the heating system to a specified temperature value, and heating the portion of the material to the specified temperature value while the portion of the material is under the force to change a magnetic property in the portion of the material. The heating system is moveable from a first position that is away from a path of the material through the in-line thermal process to a second position in which the heating system is configured to heat the portion of the material to the specified temperature value. The heating system can include induction-based heating.

Systems and methods of hot forming a metal blank include receiving the metal blank at a heater and positioning the blank adjacent a magnetic rotor of the heater. The systems and methods also include heating the metal blank through the magnetic rotor by rotating the magnetic rotor. Rotating the magnetic rotor induces a magnetic field into the metal blank such that the metal blank is heated.

The present invention relates to an enamel coating device for a fin tube and its method and, more particularly, to an enamel coating device for a fin tube for efficiently coating a fin tube with enamel. The configuration of the present invention for achieving the objects provides an enamel coating device for a short fin tube that is not deformed at a high temperature, the device including: a conveying unit that conveys a fin tube having a hollow tube and a fin spirally formed on the outer side of the tubes; an applying unit that applies glaze powder to the fin tubes loaded by the conveying unit; and heating units that are disposed at both sides of the applying unit to heat the fin tubes, in which the glaze powder is pure frit.

Discrete workpieces move through a longitudinally-oriented through-gap in an open-box rectangular ferromagnetic material. A transverse magnetic flux established in the through-gap inductively heats the discrete workpieces moving through the longitudinally-oriented through-gap. A longitudinal axis of the workpiece or the planar surface of a planarly-oriented workpiece is oriented either parallel to, or perpendicular to, the transverse magnetic flux to heat treat the workpiece.

Systems and methods of threading a metal substrate on a rolling mill include receiving a coil of the metal substrate. The method also includes uncoiling the metal substrate from the coil while the coil and guiding the metal substrate to a work stand of the rolling mill with a threading system.