A method for interconnecting a first conductor and a second conductor includes forming a layer of substantially pure copper on the first conductor, applying a copper sintering material to the first conductor, the second conductor, or both, and interconnecting the first conductor and the second conductor by sintering the copper sintering material so as to form a copper-copper interface that includes the layer of substantially pure copper, the second conductor, and the copper sintering material.

Board assembly processes are disclosed that may be implemented using multiple different electrically conductive solder types to assemble or attach different electronic components to a printed circuit board (PCB). For example, multiple different electronic components may be attached to a common PCB using a multiple-step assembly process that may be performed at different solder reflow temperatures and/or which may incorporate multiple different solder types having different respective minimum reflow temperatures (i.e., melting point temperatures). The disclosed processes may be implementing using a variety of different forms of solder, such as solder paste form, wire solder form, ingot solder form, etc.

Embodiments of the present invention provide a method (1000) of assembling an electrical circuit comprising one or more copper electrical conductors, the method comprising plating (1010) a surface of the one or more conductors with a layer comprising tin; annealing the plating; applying (1020) solder to at least a portion of the one or more electrical conductors, wherein said solder comprises tin and copper; and annealing the electrical circuit.

A display device, a display system, and a method of installing an electronic component are disclosed. In one embodiment, the electronic component is junctioned to a display panel of the display device using an auto-agglutination solder. The installation method includes positioning the electronic component having an electronic component side line connection part at a substrate stack that includes two substrates, a line between the two substrates, and a substrate side line connection part at an end of the line; forming an auto-agglutination solder between the electronic component side line connection part and the substrate side line connection part; and pressurizing the electronic component side line connection part and the substrate side line connection part by heating-up the auto-agglutination solder.

A lead-free, antimony-free tin solder which is reliable at high temperatures and comprises up to 10 wt % Ag, up to 10 wt % Bi, up to 3 wt % Cu, other optional additives, balance tin, and unavoidable impurities.

A solder bonding method that bonds, using a solder joint, an electrode of a circuit board to an electrode of an electronic component includes: depositing, on the electrode of the circuit board, an Sn—Bi-based solder alloy with a lower melting point than a solder alloy deposited on the electrode of the electronic component; mounting the electronic component on the circuit board such that the Sn—Bi-based solder alloy contacts the solder alloy on the electrode of the electronic component; heating the circuit board to a peak temperature of heating of 150° C. to 180° C.; holding the peak temperature of heating at a holding time of greater than 60 seconds and less than or equal to 150 seconds; and cooling, after the heating and to form the solder joint, the circuit board at a cooling rate greater than or equal to 3° C./sec.

A bonding structure is a bonding structure which bonds a light emitting element and a substrate and includes a first electrode formed on the light emitting element, a second electrode formed on the substrate, and a bonding layer which bonds the first electrode and the second electrode, and the bonding layer contains a first bonding metal component and a second bonding metal component different from the first bonding metal component.

The present invention relates to a touch sensor module and an image display device including the same. The touch sensor module includes a touch sensor including pad portions, a flexible printed circuit board (FPCB) including terminal portions, and a solder joint interposed between the touch sensor and the flexible printed circuit board, in which the solder joint includes a solder paste including solder balls and a flux, the pad portions and the terminal portions are electrically connected through the solder balls compressed by heating and pressing, the flux is used in an amount of 5 to 40 wt % based on the total weight of the solder paste, and the ratio of the diameter of the solder balls included in the solder paste to the gap between the pad portions of the touch sensor and the terminal portions of the flexible printed circuit board is 1:0.2-0.6.

The invention relates to a lead-free solder foil for diffusion soldering and to the method for its production, with which method metallic structural parts and/or metallized/metal-coated structural parts, i.e. metallic surface layers of adjacent structural parts, may be bonded to one another. The task of the invention is to provide an economic and environmentally friendly lead-free solder foil that is not hazardous to health for diffusion soldering, with which the structural parts to be soldered can be bonded to one another in such a way, in a process temperature range typical of the soft soldering, i.e. at approximately 240° C. and in soldering times of shorter than 5 minutes, without a subsequent heat treatment and without the exertion of a pressing force during the soldering, that a continuous layer of a high-melting bonding zone is obtained in the form of an intermetallic phase having a remelting temperature of higher than 400° C. The lead-free solder foil (1) according to the invention for diffusion soldering contains a solder composite material (4), which is produced by roll-plating and which is then constructed in such a way that, in a lead-free soft-solder environment of a soft-solder matrix (5), compact particles (6) of a high-melting metal component (7) are completely surrounded by lead-free soft solder (8), wherein the dispersedly distributed particles (6) of the high-melting metal component (7) have a thickness of 3 μm to 20 μm in the direction of the foil thickness, the spacings of the particles (6) relative to one another in the soft-solder matrix (5) are 1 μm to 10 μm, each of the particles of the high-melting metal component (7) is enveloped all around by a layer, 1 μm to 10 μm thick, of the lead-free soft solder (8), and the solder foil (1) has, adjacent to the metallic surface layers (3) of the structural parts (2) to be joined, an outer cladding layer (10), the layer thickness of which is 2 μm to 10 μm and which consists of soft solder (8).

It is described herein a light emitting diode (10) which may comprise a metal core printed circuit board (100), a mounting platform, and a thermal interface membrane located between the metal core printed circuit board and the mounting platform. The metal core printed circuit board may comprise at least one resistor (110), at least one lighting element (120), and at least one wire (130). The at least one resistor may be connected to the metal core printed circuit board by a first solder which is free of tin. The at least one wire may be connected to the metal core printed circuit board by a second solder which is free of tin. The at least one lighting element may be connected to the metal core printed circuit board by a third solder which is free of tin.