Patent classifications
H01F1/14766
SOFT MAGNETIC METAL POWDER, SOFT MAGNETIC METAL FIRED BODY, AND COIL TYPE ELECTRONIC DEVICE
A soft magnetic metal powder includes a plurality of soft magnetic metal grains composed of an Fe—Si based alloy. A content of P in the Fe—Si based alloy is 110 to 650 ppm provided that a total content of Fe and Si is 100 mass %. A soft magnetic metal fired body includes soft magnetic metal fired grains composed of an Fe—Si based alloy. A content of P in the Fe—Si based alloy is 110 to 650 ppm provided that a total content of Fe and Si is 100 mass %.
COIL COMPONENT AND METHOD OF MANUFACTURING THE COIL COMPONENT
A coil component includes a body that is made of a composite material containing a resin material and metal powder, a coil conductor which is provided in the body and an end portion of which is exposed on an end face of the body, and a metal film that is provided on an outer surface of the body and that is electrically connected to the coil conductor on the end face in the outer surface. The outer surface of the body has a contact area that is in contact with the metal film. Multiple particles of the metal powder escape from the resin material and are in contact with each other in the contact area of the body.
METAL POWDER, GREEN COMPACT THEREOF, AND METHOD FOR PRODUCING THEM
A metal powder capable of producing a dust core having a high saturation magnetic flux density, excellent rust resistance, and a low iron loss. The metal powder includes from 1.0% to 15.0% of Si, from 1.0% to 13.0% of Cr, from 10 ppm to 10000 ppm of Cl, from 100 ppm to 10000 ppm of S (sulfur), and from 0.2% to 7.0% of O (oxygen) by mass concentration, the remainder including Fe and unavoidable impurities, in which the average particle diameter of the metal powder is from 0.1 μm to 2.0 μm. This facilitates the production of a dust core having a high magnetic flux density, excellent rust resistance, and a low iron loss.
MEDIUM VOLTAGE CONTACTOR
A contactor (1) comprising: one or more electric poles (3); for each electric pole, a fixed contact (31) and a corresponding movable contact (32), the one or more movable contacts (32) of said contactor being reversibly movable, along corresponding displacement axes (33) mutually parallel and lying on a common displacement plane (34), between a first position (A), at which said movable contacts are decoupled from the corresponding fixed contacts, and a second position (B), at which said movable contacts are coupled with the corresponding fixed contacts; a movable armature (7) reversibly movable, along a corresponding displacement direction parallel to the displacement axes (33) of said movable contacts, between a third position (C) and a fourth position (D); for each electric pole, a first plunger (8) coupled with said movable armature (7) and with a corresponding movable contact (32), each first plunger extending along a corresponding main longitudinal axis parallel or coinciding with the displacement axis (33) of a corresponding movable contact (32); an electromagnetic actuator (4) comprising a magnetic yoke (41, 42) having a fixed yoke member (41) and a movable yoke member (42), said movable yoke member being reversibly movable, along a corresponding displacement direction parallel to the displacement axes (33) of said movable contacts (32), between a fifth position (E), at which it is decoupled from said fixed yoke member, and a sixth position (F), at which it is coupled with said fixed yoke member, said electromagnetic actuator further comprising a coil (44) wound around said fixed yoke member (41) and adapted to be fed by a coil current (IC) to make said fixed yoke member (41) to magnetically interact with said movable yoke member (42) and generate a force to move said movable yoke member from said fifth position (E) to said sixth position (F) or maintain said movable yoke member in said sixth position (F); one or more opening springs (6) coupled with said fixed yoke member (41) and said movable yoke member (42), said opening springs being adapted to provide a force to move said movable yoke member from said sixth position (F) to said fifth position (E); one or more second plungers (5) coupled with said movable yoke member (42) and said movable armature (7), each second plunger extending along a corresponding main longitudinal axis parallel with the displacement axes (33) of said movable contacts (32).
Compressed powder magnetic core, powder for magnetic core, and production methods therefor
A dust core that can significantly reduce the iron loss is provided. The dust core of the present invention includes soft magnetic particles comprising pure iron or an iron alloy and a grain boundary layer existing between adjacent soft magnetic particles. The grain boundary layer has a compound layer comprising M.sub.xFe.sub.2-xSiO.sub.4 (0≤x≤1, M: one or more types of metal elements that serve as divalent cations). Such a dust core is obtained by annealing a compact. The compact is obtained by compression-molding a powder for magnetic cores. In the powder for magnetic cores, coating layers that coat the surfaces of soft magnetic particles are each composed of a composite phase in which spinel-type ferrite represented by M.sub.yFe.sub.3-yO.sub.4 (0≤y≤1, M: one or more types of metal elements that serve as divalent cations) is dispersed on a surface of a silicone resin or inside the silicone resin. The dust core after annealing exhibits a high specific resistance due to the grain boundary layer having the compound layer and can reduce both the eddy-current loss and the hysteresis loss.
SOFT MAGNETIC POWDER, MAGNETIC CORE, MAGNETIC COMPONENT, AND ELECTRONIC DEVICE
A soft magnetic powder includes soft magnetic metal particles. The soft magnetic metal particles include metal particles and oxide parts covering the metal particles. Each of the metal particles at least include Fe. Each of the oxide parts at least include Fe and Mn. Concentration distributions of Mn of the soft magnetic particles have maximum concentrations of Mn in the oxide parts.
Soft magnetic metal powder and soft magnetic metal powder core using the same
The present invention relates to a soft magnetic metal powder which has Fe as the main component and contains Si and B, wherein, the content of Si in the soft magnetic metal powder is 1 to 15 mass %, the content of boron inside the metal particle of the soft magnetic metal powder is 10 to 150 ppm, and the particle has a film of boron nitride on the surface. The present invention also relates to a soft magnetic metal powder core prepared by using the soft magnetic metal powder.
MAGNETIC BODY AND COIL COMPONENT USING THE SAME
In an embodiment, a magnetic body includes: multiple soft magnetic alloy grains 11, 12 each containing Fe, element L (where element L is Si, Zr or Ti), and element M (where Element M is an element other than Si, Zr, and Ti, and which oxidizes more easily than Fe); oxide films 21, 22 covering the soft magnetic alloy grains, respectively; a bonding material 30 constituted by an oxide that exists separately from the oxide films 21 (21A, 21B), 22 (22A, 22B); first bonds where adjacent soft magnetic alloy grains 11, 12 are bonded together via the oxide films 21, 22; and second bonds where adjacent soft magnetic alloy grains 11, 12 are bonded together via the bonding material 30, without the oxide films 21, 22 that respectively cover these grains making direct contact with each other.
Process for producing grain-oriented electrical steel strip and grain-oriented electrical steel strip obtained according to said process
A process for producing grain-oriented electrical steel strip by means of thin slab continuous casting, comprising the following process steps: a) smelting a steel, b) continuously casting the smelt by thin slab continuous casting, c) heating up the thin slabs and subjecting the slabs to homogenization annealing at a maximum temperature of 1250° C., d) heating to a temperature between 1250° C. and 1350° C., e) continuously hot rolling the thin slabs to form a hot-rolled strip, f) cooling and reeling the hot-rolled strip to form a coil, g) annealing the hot-rolled strip after reeling and prior to a subsequent cold rolling step, h) cold rolling the hot-rolled strip to the nominal usable thickness, i) subjecting the cold-rolled strip to recrystallization, decarburization and nitridation annealing, j) applying an annealing separator (non-stick layer) to the strip surface of the cold-rolled strip, k) subjecting the cold-rolled strip to secondary recrystallization annealing, forming a finished steel strip having a pronounced Goss texture, and l) stress-free annealing the finished steel strip, which has been coated with an insulating layer, provides an improved process for producing grain-oriented electrical steel strip by means of thin slab continuous casting. This is achieved in that the recrystallization, decarburization and nitridation annealing of the cold-rolled strip in process step h) comprises a decarburization annealing phase and a subsequent nitridation annealing phase, with an intermediate reduction annealing phase being interposed between the decarburization annealing phase and the nitridation annealing phase, and carried out at a temperature ranging from 820° C.-890° C., for a maximum period of 40 seconds, with a dry, gaseous annealing atmosphere, which contains nitrogen (N.sub.2) and hydrogen (H.sub.2) and acts on the cold-rolled strip, and which has a water vapor/hydrogen partial pressure ratio pH.sub.2O/pH.sub.2 of less than 0.10.
NON-DIRECTIONAL ELECTRICAL STEEL SHEET AND METHOD FOR PRODUCING SAME
A non-oriented electrical steel sheet according to an embodiment of the present invention includes, in wt %, Si at 0.2 to 4.3%, Mn at 0.05 to 2.5%, Al at 0.1 to 2.1%, Bi at 0.0001 to 0.003%, Ga at 0.0001 to 0.003%, and the balance of Fe and inevitable impurities.