H01F1/22

SOFT MAGNETIC POWDER AND METHOD FOR MANUFACTURING THE SAME, COIL COMPONENT INCLUDING SOFT MAGNETIC POWDER, AND METHOD FOR MANUFACTURING MAGNETIC MATERIAL INCLUDING SOFT MAGNETIC POWDER
20220148774 · 2022-05-12 · ·

A soft magnetic powder including a core containing a soft magnetic metal material and an insulating film covering the surface of the core. The insulating film contains an insulating metal oxide and an iron component, and the iron component is embedded in the insulating film.

R-T-B SINTERED MAGNET AND PREPARATION METHOD THEREOF

The present invention relates to an R-T-B sintered magnet and a preparation method thereof. The sintered magnet includes a grain boundary region T1, a shell layer region T2 and an R.sub.2Fe.sub.14B grain region T3; at 10 μm to 60 μm from a surface of the sintered magnet toward a center thereof, an area ratio of the shell layer region T2 to the R.sub.2Fe.sub.14B grain region T3 is 0.1 to 0.3, and a thickness of the shell layer region T2 is 0.5 μm to 1.2 μm; and an average coating percent of the shell layer region T2 on the R.sub.2Fe.sub.14B grain region T3 is 80% or more. In the present invention, by optimizing a preparation process and a microstructure of a traditional rare earth permanent magnet, diffusion efficiency of heavy rare earth in the magnet is improved, such that coercivity of the magnet is greatly improved, and manufacturing cost is reduced.

R-T-B SINTERED MAGNET AND PREPARATION METHOD THEREOF

The present invention relates to an R-T-B sintered magnet and a preparation method thereof. The sintered magnet includes a grain boundary region T1, a shell layer region T2 and an R.sub.2Fe.sub.14B grain region T3; at 10 μm to 60 μm from a surface of the sintered magnet toward a center thereof, an area ratio of the shell layer region T2 to the R.sub.2Fe.sub.14B grain region T3 is 0.1 to 0.3, and a thickness of the shell layer region T2 is 0.5 μm to 1.2 μm; and an average coating percent of the shell layer region T2 on the R.sub.2Fe.sub.14B grain region T3 is 80% or more. In the present invention, by optimizing a preparation process and a microstructure of a traditional rare earth permanent magnet, diffusion efficiency of heavy rare earth in the magnet is improved, such that coercivity of the magnet is greatly improved, and manufacturing cost is reduced.

ELECTRONIC COMPONENT AND METHOD FOR MANUFACTURING THE SAME

An electronic component includes an element body made of a composite material of a resin material and metal powder. A plurality of particles of the metal powder are exposed from the resin material and make contact with one another on the outer surface of the element

COIL COMPONENT AND ADHESIVE FOR COIL COMPONENT
20230386725 · 2023-11-30 · ·

A coil component that suppresses a decrease in adhesion in a magnetic adhesive. The coil component includes a core and a top plate. The core and the top plate are made of magnetic materials. The coil component includes a first wire and a second wire. The first wire and the second wire are wound around the core. The coil component includes an adhesive. The adhesive is interposed between the core and the top plate. The adhesive adheres the core to the top plate. The adhesive includes a thermosetting resin, a metal powder made of a soft magnetic material, and a ferrite powder.

COIL COMPONENT AND ADHESIVE FOR COIL COMPONENT
20230386725 · 2023-11-30 · ·

A coil component that suppresses a decrease in adhesion in a magnetic adhesive. The coil component includes a core and a top plate. The core and the top plate are made of magnetic materials. The coil component includes a first wire and a second wire. The first wire and the second wire are wound around the core. The coil component includes an adhesive. The adhesive is interposed between the core and the top plate. The adhesive adheres the core to the top plate. The adhesive includes a thermosetting resin, a metal powder made of a soft magnetic material, and a ferrite powder.

Magnetic material and method for producing same

The purpose of the present invention is to provide: a new magnetic material which exhibits high magnetic stability and excellent oxidation resistance and which can achieve both significantly higher saturation magnetization and lower coercive force than a conventional ferrite-based magnetic material by using a magnetic material obtained by nanodispersing α-(Fe,M) phases and M component-enriched phases (here, the M component is at least one component selected from among Zr, Hf, V, Nb, Ta, Cr, Mo, W, Cu, Zn and Si); and a method for producing same. This magnetic material powder exhibits high moldability, and is such that α-(Fe, M) phases and M-enriched phases are nanodispersed by chemically reducing M-ferrite nanoparticles, which are obtained by means of wet synthesis, in hydrogen and utilizing phase separation by means of a disproportionation reaction while simultaneously carrying out grain growth. Furthermore, a solid magnetic material is obtained by sintering this powder.

MAGNETIC SHEET
20220285089 · 2022-09-08 · ·

A magnetic sheet is used as a noise reduction member for a cable. The magnetic sheet has a width of 5 mm to 15 mm. The magnetic sheet has a magnetic layer and a protective layer. The magnetic layer comprises soft-magnetic particles and a binder. Each of the soft-magnetic particles has a flat shape. A content of the soft-magnetic particles in the magnetic layer is from 35 vol % to 40 vol % with respect to the overall volume of the magnetic layer. The binder is made of polyacrylic rubber or of mixture of polyacrylic rubber and nitrile rubber. The binder binds the soft-magnetic particles to each other. A content of the binder in the magnetic layer is from 35 vol % to 65 vol % with respect to the overall volume of the magnetic layer. The protective layer reinforces the magnetic layer.

MAGNETIC SHEET
20220285089 · 2022-09-08 · ·

A magnetic sheet is used as a noise reduction member for a cable. The magnetic sheet has a width of 5 mm to 15 mm. The magnetic sheet has a magnetic layer and a protective layer. The magnetic layer comprises soft-magnetic particles and a binder. Each of the soft-magnetic particles has a flat shape. A content of the soft-magnetic particles in the magnetic layer is from 35 vol % to 40 vol % with respect to the overall volume of the magnetic layer. The binder is made of polyacrylic rubber or of mixture of polyacrylic rubber and nitrile rubber. The binder binds the soft-magnetic particles to each other. A content of the binder in the magnetic layer is from 35 vol % to 65 vol % with respect to the overall volume of the magnetic layer. The protective layer reinforces the magnetic layer.

SOFT MAGNETIC POWDER, POWDER MAGNETIC CORE, MAGNETIC ELEMENT, AND ELECTRONIC DEVICE
20220262552 · 2022-08-18 · ·

A soft magnetic powder including particles having a composition represented by Fe.sub.xCu.sub.aNb.sub.b(Si.sub.1-yB.sub.y).sub.100-x-a-b [provided that a, b, and x are each a number whose unit is at % and satisfy 0.3≤a≤2.0, 2.0≤b≤4.0, and 73.0≤x≤79.5, respectively, and y is a number satisfying f(x)≤y≤0.99, in which f(x)=(4×10.sup.−34)x.sup.17.56], wherein the particle contains a crystal grain having a grain diameter of 1.0 nm or more and 30.0 nm or less, and includes a Cu segregated portion in which Cu is segregated, the Cu segregated portion is present at a position deeper than 30 nm from a surface of the particle, and a maximum Cu concentration in the Cu segregated portion exceeds 6.0 at %.