H01F1/28

METHOD OF PRODUCING AN INDUCTOR

A method for producing an inductor includes a first step of preparing a heat press machine and a second step. The heat press machine includes a first mold; a second mold separated from the first mold by an interval therebetween, and smaller than the first mold; an internal frame member surrounding a periphery of the second mold, separated from the first mold by an interval therebetween in a press direction, and movable with respect to the second mold in the press direction; and a fluid and flexible sheet disposed on a second press surface of the second mold. In the second step, a magnetic sheet containing magnetic particles and a thermosetting resin and a plurality of wires separated from each other by an interval therebetween are heat pressed by the heat press machine.

Producing method of module

A method for producing a module includes a first step of preparing a conductive layer disposed at one side in a thickness direction of a first peeling layer, a second step of forming a conductive pattern from the conductive layer, a third step of pushing the conductive pattern into a first adhesive layer containing a first magnetic particle and a first resin component, and a fourth step of peeling the first peeling layer.

Producing method of module

A method for producing a module includes a first step of preparing a conductive layer disposed at one side in a thickness direction of a first peeling layer, a second step of forming a conductive pattern from the conductive layer, a third step of pushing the conductive pattern into a first adhesive layer containing a first magnetic particle and a first resin component, and a fourth step of peeling the first peeling layer.

RESIN COMPOSITION FOR FORMING MAGNETIC MEMBER AND METHOD FOR MANUFACTURING MAGNETIC MEMBER

A resin composition for forming a magnetic member of the present invention, which is used for compression molding, includes a thermosetting resin, magnetic particles, and non-magnetic particles having a lower specific gravity and a smaller cumulative 50% particle diameter D.sub.50 than the magnetic particles, in which the resin composition for forming a magnetic member is solid at 25° C.

RESIN COMPOSITION FOR FORMING MAGNETIC MEMBER AND METHOD FOR MANUFACTURING MAGNETIC MEMBER

A resin composition for forming a magnetic member of the present invention, which is used for compression molding, includes a thermosetting resin, magnetic particles, and non-magnetic particles having a lower specific gravity and a smaller cumulative 50% particle diameter D.sub.50 than the magnetic particles, in which the resin composition for forming a magnetic member is solid at 25° C.

METHOD FOR MANUFACTURING FIELD MAGNET

A field magnet manufacturing method where a bonded magnet's inner surface press-fitted in a yoke has a certain accuracy irrespective of the accuracy of the yoke's outer circumferential surface. A cylindrical bonded magnet from binding magnet particles with a thermosetting resin is fixed in a tubular yoke of magnetic material. The method includes reheating and softening the bonded magnet after thermal curing; and press-fitting in the bonded magnet after the softening step from a tapered portion on one end side of the yoke to press the bonded magnet's outer circumferential surface against the yoke's inner surface. The press-fitting includes feeding the bonded magnet relatively into the yoke while allowing a relative posture variation between the bonded magnet and the yoke so the bonded magnet's inner surface to be remolded into a shape along the inner surface of the yoke exhibits almost the same accuracy as the yoke's inner surface.

METHOD FOR MANUFACTURING FIELD MAGNET

A field magnet manufacturing method where a bonded magnet's inner surface press-fitted in a yoke has a certain accuracy irrespective of the accuracy of the yoke's outer circumferential surface. A cylindrical bonded magnet from binding magnet particles with a thermosetting resin is fixed in a tubular yoke of magnetic material. The method includes reheating and softening the bonded magnet after thermal curing; and press-fitting in the bonded magnet after the softening step from a tapered portion on one end side of the yoke to press the bonded magnet's outer circumferential surface against the yoke's inner surface. The press-fitting includes feeding the bonded magnet relatively into the yoke while allowing a relative posture variation between the bonded magnet and the yoke so the bonded magnet's inner surface to be remolded into a shape along the inner surface of the yoke exhibits almost the same accuracy as the yoke's inner surface.

MAGNETIC SHEET
20220285089 · 2022-09-08 · ·

A magnetic sheet is used as a noise reduction member for a cable. The magnetic sheet has a width of 5 mm to 15 mm. The magnetic sheet has a magnetic layer and a protective layer. The magnetic layer comprises soft-magnetic particles and a binder. Each of the soft-magnetic particles has a flat shape. A content of the soft-magnetic particles in the magnetic layer is from 35 vol % to 40 vol % with respect to the overall volume of the magnetic layer. The binder is made of polyacrylic rubber or of mixture of polyacrylic rubber and nitrile rubber. The binder binds the soft-magnetic particles to each other. A content of the binder in the magnetic layer is from 35 vol % to 65 vol % with respect to the overall volume of the magnetic layer. The protective layer reinforces the magnetic layer.

MAGNETIC SHEET
20220285089 · 2022-09-08 · ·

A magnetic sheet is used as a noise reduction member for a cable. The magnetic sheet has a width of 5 mm to 15 mm. The magnetic sheet has a magnetic layer and a protective layer. The magnetic layer comprises soft-magnetic particles and a binder. Each of the soft-magnetic particles has a flat shape. A content of the soft-magnetic particles in the magnetic layer is from 35 vol % to 40 vol % with respect to the overall volume of the magnetic layer. The binder is made of polyacrylic rubber or of mixture of polyacrylic rubber and nitrile rubber. The binder binds the soft-magnetic particles to each other. A content of the binder in the magnetic layer is from 35 vol % to 65 vol % with respect to the overall volume of the magnetic layer. The protective layer reinforces the magnetic layer.

MULTILAYER COIL COMPONENT

A multilayer coil component includes: an element body containing a plurality of metal magnetic particles; a coil disposed in the element body; and an external electrode disposed on a surface of the element body and electrically connected to the coil. At least a part of a void part between the metal magnetic particles in the element body is filled with a first resin, the external electrode has a resin electrode containing a second resin and a conductor powder dispersed in the second resin, and the second resin connected from the resin electrode extends into the element body.