An x-ray tube includes a housing containing cooling oil and a vacuum envelope disposed within the housing and including a solid envelope wall. The oil is disposed between the housing and wall. An anode and cathode are arranged in a vacuum environment and surrounded by the wall. A rotor connected to the anode is arranged on bearings within the vacuum environment. Additionally, a stator assembly positioned within the oil surrounds the rotor to define an oil-filled annular gap. The stator assembly includes a stator core, stator teeth spaced apart by intervening stator slots, and stator windings disposed within the stator slots. Each stator tooth includes a tooth tip positioned adjacent to the boundary wall and set a distance apart from the stator windings to form an intra-slot cooling channel in fluid communication with the oil-filled annular gap such that the stator teeth inclusive of its tooth tips are immersed in oil.

A liquid metal or spiral groove bearing structure for an x-ray tube and associated process for manufacturing the bearing structure is provided that includes a bearing shaft rotatably disposed in a bearing housing or shell. The shell includes a thrust seal engaged with a sleeve to maintain co-axiality for the rotating liquid metal seal formed in the shell about the shaft. The shaft has a bore for the introduction of a cooling fluid into the bearing assembly in which is disposed a cooling tube. The cooling tube includes turbulence-inducing features to increase the turbulence of the cooling fluid flowing through the cooling tube, consequently enhancing the heat exchange between the cooling fluid and the shaft. This maximizes the heat transfer from the shaft to the oil, allowing materials with lower thermal conductivities, such as non-refractory materials, to be used to form the bearing shaft and shell.

A bearing structure for an X-ray tube is provided that includes a journal bearing shaft with a radially protruding thrust bearing flange encased within a bearing housing or sleeve. The sleeve includes a thrust seal that is engaged with the sleeve in a manner to maintain coaxiality for the rotating liquid metal seal formed in the sleeve about the shaft. The shaft includes a central bore containing a cooling tube that directs coolant within the bore to maximize the heat transfer from the shaft to the coolant, allowing materials with lower thermal conductivities, such as steel, to be used to form the bearing shaft. The thrust flange on the shaft is formed with channel(s) therein that enable the coolant and/or the liquid metal to effect greater heat transfer on the components of the sleeve through the thrust flange, thereby reducing thermal deformation of the bearing components.

A bearing structure for an X-ray tube is provided that includes a journal bearing shaft with a radially protruding thrust bearing flange encased within a bearing housing or sleeve. The sleeve includes a thrust seal that is engaged with the sleeve in a manner to maintain coaxiality for the rotating liquid metal seal formed in the sleeve about the shaft. The shaft includes a central bore containing a cooling tube that directs coolant within the bore to maximize the heat transfer from the shaft to the coolant, allowing materials with lower thermal conductivities, such as steel, to be used to form the bearing shaft. The thrust flange on the shaft is formed with channel(s) therein that enable the coolant and/or the liquid metal to effect greater heat transfer on the components of the sleeve through the thrust flange, thereby reducing thermal deformation of the bearing components.

A liquid metal or spiral groove bearing structure for an x-ray tube and associated process for manufacturing the bearing structure is provided that includes a bearing shaft rotatably disposed in a bearing housing or shell. The shell includes a thrust seal engaged with a sleeve to maintain co-axiality for the rotating liquid metal seal formed in the shell about the shaft. The shaft has a bore for the introduction of a cooling fluid into the bearing assembly in which is disposed a cooling tube. The cooling tube includes turbulence-inducing features to increase the turbulence of the cooling fluid flowing through the cooling tube, consequently enhancing the heat exchange between the cooling fluid and the shaft. This maximizes the heat transfer from the shaft to the oil, allowing materials with lower thermal conductivities, such as non-refractory materials, to be used to form the bearing shaft and shell.

A radiation emission device is provided. The radiation emission device may include a cathode configured to emit an electron beam and an anode configured to rotate on a shaft. The anode may be situated to receive the electron beam from the cathode. The radiation emission device may further include a rotor configured to drive the anode to rotate. The rotor may be mechanically connected to the shaft. The radiation emission device may further include a sleeve configured to support the shaft via at least one bearing. The cathode, the anode, and the rotor may be enclosed in an enclosure that is connected to the sleeve. At least a portion of the sleeve may reside outside the enclosure.

A radiation emission device is provided. The radiation emission device may include a cathode configured to emit an electron beam and an anode configured to rotate on a shaft. The anode may be situated to receive the electron beam from the cathode. The radiation emission device may further include a rotor configured to drive the anode to rotate. The rotor may be mechanically connected to the shaft. The radiation emission device may further include a sleeve configured to support the shaft via at least one bearing. The cathode, the anode, and the rotor may be enclosed in an enclosure that is connected to the sleeve. At least a portion of the sleeve may reside outside the enclosure.

An X-ray assembly may include a vacuum wall, an anode, and a cathode. The vacuum wall may define a vacuum enclosure and may include an X-ray window. The anode may be located within the vacuum enclosure. The anode may include a target area. The cathode may be located within the vacuum enclosure. The cathode may generate an electron stream to travel to a focus area located at the target area of the anode. The cathode may be positioned such that the electron stream travels along an oblique path relative a virtual line positioned so as to intersect a center of the focus area and a center of the X-ray window.

A structure and associated method for forming a liquid metal or spiral groove bearing assembly for an x-ray tube is illustrated that utilizes a unitary sleeve and a thrust ring or seal each formed of a weldable, non-refractory material. The sleeve and the thrust seal are welded to one another to provide an improved construction for minimizing leaks of the liquid metal bearing fluid. The structure of the sleeve and the thrust seal are formed with deformation restricting features that maintain the integrity of the bearing surfaces of the assembly when the thrust seal is secured within the sleeve and welded thereto to form the bearing assembly.

A smart power system and method to protect an X-ray tube of a CT imaging system during a power outage, the system and method comprising monitoring a remining amount of power from a backup power source supplied by an UPS coupled to a PDU that is providing power to the CT imaging system. The X-ray tube having a liquid metal bearing rotating assembly. The system and method automatically strategizing and determining where to supply the remaining amount of backup power to prevent a hot landing of the X-ray tube liquid metal bearing rotating assembly.