A method of manufacturing a semiconductor device includes forming a first dielectric layer over a substrate, forming a metal layer in the first dielectric layer, forming an etch stop layer on a surface of the first dielectric layer and the metal layer, removing portions of the metal layer and the etch stop layer to form a recess in the metal layer, and forming a tungsten plug in the recess. The recess is spaced apart from a bottom surface of the etch stop layer.

The present disclosure provides semiconductor device and methods of forming the same. A semiconductor device according to the present disclosure includes a gate structure, a source/drain feature adjacent the gate structure, a dielectric layer disclosed over the gate structure and the source/drain feature, a gate contact disposed in the dielectric layer and over the gate structure, and a source/drain contact disposed in the dielectric layer and over the source/drain feature. The dielectric layer is doped with a dopant and the dopant includes germanium or tin.

A semiconductor device includes a multi-silicide structure comprising at least two conformal silicide layers. The multi-silicide structure may include a first conformal silicide layer on a source/drain, a second conformal silicide layer on the first conformal silicide layer, and a capping layer over the second conformal silicide layer. The semiconductor device includes a contact structure on the multi-silicide structure. The semiconductor device includes a dielectric material around the contact structure. In some implementations, a controller may determine etch process parameters to be used by an etch tool to perform an iteration of an atomic layer etch (ALE) process on the semiconductor device.

A semiconductor structure and a method for forming a semiconductor structure are provided. A sacrificial gate layer is removed to form a gate trench exposing a sacrificial dielectric layer. An ion implantation is performed to a portion of a substrate covered by the sacrificial dielectric layer in the gate trench. The sacrificial dielectric layer is removed to expose the substrate from the gate trench. An interfacial layer is formed over the substrate in the gate trench. A metal gate structure is formed over the interfacial layer in the gate trench.

A semiconductor device includes a semiconductor substrate having a first main surface and a metal structure above the first main surface. The metal structure has a periphery region that includes a transition section along which the metal structure transitions from a first thickness to a second thickness less than the first thickness. A polymer-based insulating material contacts and covers at least the periphery region of the metal structure. A thickness of the polymer-based insulating material begins to increase on a first main surface of the metal structure that faces away from the semiconductor substrate and continues to increase in a direction towards the transition section. An average slope of a surface of the polymer-based insulating material which faces away from the semiconductor substrate, as measured with respect to the first main surface of the metal structure, is less than 60 degrees along the periphery region of the metal structure.

A method for preparing a semiconductor device structure is provided. The method includes forming a first conductive layer over a semiconductor substrate, and forming a first dielectric layer over the first conductive layer. The first conductive layer includes copper. The method also includes etching the first dielectric layer to form a first opening exposing the first conductive layer, and forming a first lining layer and a first conductive plug in the first opening. The first lining layer includes manganese, the first conductive plug includes copper, and the first conductive plug is surrounded by the first lining layer. The method further includes forming a second conductive layer over the first dielectric layer, the first lining layer and the first conductive layer. The second conductive layer includes copper.

A method and structure for doping source and drain (S/D) regions of a PMOS and/or NMOS FinFET device are provided. In some embodiments, a method includes providing a substrate including a fin extending therefrom. In some examples, the fin includes a channel region, source/drain regions disposed adjacent to and on either side of the channel region, a gate structure disposed over the channel region, and a main spacer disposed on sidewalls of the gate structure. In some embodiments, contact openings are formed to provide access to the source/drain regions, where the forming the contact openings may etch a portion of the main spacer. After forming the contact openings, a spacer deposition and etch process may be performed. In some cases, after performing the spacer deposition and etch process, a silicide layer is formed over, and in contact with, the source/drain regions.

In an example of the present disclosure, 3D memory device includes a memory array structure and a staircase structure dividing the memory array structure into a first memory array structure and a second memory array structure along a lateral direction. The staircase structure includes a plurality of stairs, and a bridge structure in contact with the first memory array structure and the second memory array structure. A stair of the plurality of stairs includes a conductor portion on a top surface of the stair and electrically connected to the bridge structure, and a dielectric portion at a same level and in contact with the conductor portion. The stair is electrically connected to at least one of the first memory array structure and the second memory array structure. The conductor portion includes a portion overlapping with an immediately-upper stair and in contact with the dielectric portion and the bridge structure.

Methods for improving sealing between contact plugs and adjacent dielectric layers and semiconductor devices formed by the same are disclosed. In an embodiment, a semiconductor device includes a first dielectric layer over a conductive feature, a first portion of the first dielectric layer including a first dopant; a metal feature electrically coupled to the conductive feature, the metal feature including a first contact material in contact with the conductive feature; a second contact material over the first contact material, the second contact material including a material different from the first contact material, a first portion of the second contact material further including the first dopant; and a dielectric liner between the first dielectric layer and the metal feature, a first portion of the dielectric liner including the first dopant.

The present disclosure provides a method for preparing a semiconductor device. The method includes forming a first metal plug, a second metal plug, a third metal plug, and a fourth metal plug over a semiconductor substrate. The method also includes depositing a boron nitride layer over the first metal plug, the second metal plug, the third metal plug, and the fourth metal plug. A first portion of the boron nitride layer extends between the first metal plug and the second metal plug such that the first portion of the boron nitride layer and the semiconductor substrate are separated by an airgap while a second portion of the boron nitride layer extends between the third metal plug and the fourth metal plug such that the second portion of the boron nitride layer is in direct contact with the semiconductor substrate.