H01L21/7688

VIA STRUCTURE AND METHODS FOR FORMING THE SAME
20210366765 · 2021-11-25 ·

Vias and methods of making the same. The vias including a middle portion located in a via opening in an interconnect-level dielectric layer, a top portion including a top head that extends above the via opening and extends laterally beyond upper edges of the via opening and a bottom portion including a bottom head that extends below the via opening and extends laterally beyond lower edges of the via opening. The via may be formed from a refractory material.

Top via structure with enlarged contact area with upper metallization level

Integrated circuits include back end of line metallization levels. An upper metallization level is on a lower metallization level and includes at least one top via-line interconnect structure in an interlayer dielectric. The lower metallization level includes at least one top via-line interconnect structure in an interlayer dielectric, wherein the top via is raised relative to the interlayer dielectric in the lower metallization level. The line in the upper metallization level contacts a top surface and sidewall portions of the top via raised above the interlevel dielectric. Also described are methods for fabricating the same.

TOP VIA WITH NEXT LEVEL LINE SELECTIVE GROWTH

Embodiments of the present invention are directed to fabrication methods and resulting interconnect structures having a conductive thin metal layer on a top via that promotes the selective growth of the next level interconnect lines (the line above). In a non-limiting embodiment of the invention, a first conductive line is formed in a dielectric layer. A via is formed on the first conductive line and a seed layer is formed on the via and the dielectric layer. A surface of the seed layer is exposed and a second conductive line is deposited onto the exposed surface of the seed layer. In a non-limiting embodiment of the invention, the second conductive line is selectively grown from the seed layer.

Top via with next level line selective growth

Embodiments of the present invention are directed to fabrication methods and resulting interconnect structures having a conductive thin metal layer on a top via that promotes the selective growth of the next level interconnect lines (the line above). In a non-limiting embodiment of the invention, a first conductive line is formed in a dielectric layer. A via is formed on the first conductive line and a seed layer is formed on the via and the dielectric layer. A surface of the seed layer is exposed and a second conductive line is deposited onto the exposed surface of the seed layer. In a non-limiting embodiment of the invention, the second conductive line is selectively grown from the seed layer.

METHOD FOR FABRICATING SEMICONDUCTOR STRUCTURE, AND SEMICONDUCTOR STRUCTURE
20230326760 · 2023-10-12 ·

Embodiments relate to the field of semiconductor manufacturing technology, and more particularly, to a method for fabricating a semiconductor structure, and a semiconductor structure. The method for fabricating a semiconductor structure includes: providing a substrate covered with a conductive layer; removing part of the conductive layer by dry etching to form a first groove, a depth of the first groove being less than a thickness of the conductive layer, and there being polymer residue on a groove wall of the first groove; removing part of the conductive layer corresponding to the groove wall and a groove bottom of the first groove to form conductive lines and a second groove between adjacent two of the conductive lines; and forming a passivation layer filled into the second groove.

METHOD FOR USING COMPOSITION COMPRISING CARBOXYLIC ACID ESTER, LITHOGRAPHY COMPOSITION COMPRISING CARBOXYLIC ACID ESTER, AND METHOD FOR MANUFACTURING RESIST PATTERN
20230314937 · 2023-10-05 ·

A method for using a composition comprising a carboxylic acid ester (A) having a certain structure to reduce standing wave in a lithography process.

Methods and systems of forming metal interconnect layers using engineered templates
11756800 · 2023-09-12 ·

Described herein are methods and systems for forming metal interconnect layers (MILs) on engineered templates and transferring these MILs to device substrates. This “off-device” approach of forming MILs reduces the complexity and costs of the overall process, allows using semiconductor processes, and reduces the risk of damaging the device substrates. An engineered template is specially configured to release a MIL when the MIL is transferred to a device substrate. In some examples, the engineered template does not include barrier layers and/or adhesion layers. In some examples, the engineered template comprises a conductive portion to assist with selective electroplating. Furthermore, the same engineered template may be reused to form multiple MILs, having the same design. During the transfer, the engineered template and device substrate are stacked together and then separated while the MIL is transitioned from the engineered template to the device substrate.

Line formation with cut-first tip definition

Semiconductor devices and methods of forming conductive lines in the same include forming a cut region in a first dielectric layer, the cut region having a first width. A second dielectric plug is formed in the cut region. A mask is formed, over the first dielectric layer, that defines at least one trench region that crosses the second dielectric plug, with the at least one trench region having a second width that is smaller than the first width. Material from the first dielectric layer in the trench regions is etched away, using a selective anisotropic etch that leaves the second dielectric plug in place, to form trenches in the first dielectric layer. Conductive material is deposited in the trenches to form conductive lines that are separated by the second dielectric plug.

METHODS AND SYSTEMS OF FORMING METAL INTERCONNECT LAYERS USING ENGINEERED TEMPLATES
20230369065 · 2023-11-16 ·

Described herein are methods and systems for forming metal interconnect layers (MILs) on engineered templates and transferring these MILs to device substrates. This “off-device” approach of forming MILs reduces the complexity and costs of the overall process, allows using semiconductor processes, and reduces the risk of damaging the device substrates. An engineered template is specially configured to release a MIL when the MIL is transferred to a device substrate. In some examples, the engineered template does not include barrier layers and/or adhesion layers. In some examples, the engineered template comprises a conductive portion to assist with selective electroplating. Furthermore, the same engineered template may be reused to form multiple MILs, having the same design. During the transfer, the engineered template and device substrate are stacked together and then separated while the MIL is transitioned from the engineered template to the device substrate.

METHOD OF MANUFACTURING SEMICONDUCTOR STRUCTURE HAVING VIAS WITH DIFFERENT DIMENSIONS
20230369210 · 2023-11-16 ·

The present application provides a method of manufacturing a semiconductor structure having vias with different dimensions and a manufacturing method of the semiconductor structure. The method includes: providing a first wafer including a first substrate, a first dielectric layer over the first substrate, and a first conductive pad surrounded by the first dielectric layer; providing a second wafer including a second dielectric layer, a second substrate over the second dielectric layer, and a second conductive pad surrounded by the second dielectric layer; forming a passivation over the second substrate; forming a first conductive via extending from the first conductive pad through the second wafer and the passivation, and having a first width surrounded by the second wafer; and forming a second conductive via extending from the second conductive pad through the passivation and the second substrate and partially through the second dielectric layer, and having a second width surrounded by the second wafer.