A solid oxide fuel cell includes: a support layer mainly composed of a metal; an anode supported by the support; and a mixed layer interposed between the support and the anode, wherein the anode includes an electrode bone structure composed of a ceramic material containing a first oxide having electron conductivity and a second oxide having oxygen ion conductivity, and the mixed layer has a structure in which a metallic material and a ceramic material are mixed.

The present invention relates to an apparatus and a method of firing a unit cell for a solid oxide fuel cell, and more particularly, to an apparatus and a method of firing a unit cell for a solid oxide fuel cell, which are capable of performing pre-sintering and main sintering using a single apparatus by adjusting a height of a setter.

Catalysts comprising nanostructured elements comprising microstructured whiskers having an outer surface at least partially covered by a catalyst material comprising at least 90 atomic percent collectively Pt, Ni, and Ta, wherein the Pt is present in a range from 32.0 to 35.7 atomic percent, the Ni is present in a range from 57.2 to 64.0 atomic percent, and the Ta is present in a range from 0.26 to 10.8 atomic percent, and wherein the total atomic percent of Pt, Ni, and Ta equals 100. Catalyst described herein are useful, for example, in fuel cell membrane electrode assemblies.

Catalysts comprising nanostmctured elements comprising microstructured whiskers having an outer surface at least partially covered by a catalyst material comprising at least 90 atomic percent collectively Pt, Ni, and Ru, wherein the Pt is present in a range from 33.9 to 35.9 atomic percent, the Ni is present in a range from 60.3 to 63.9 atomic percent, and the Ru is present in a range from 0.5 to 9.9 atomic percent and wherein the total atomic percent of Pt, Ni, and Ru equals 100. Catalyst described herein are useful, 0 for example, in fuel cell membrane electrode assemblies.

Catalysts comprising nanostructured elements comprising microstructured whiskers having an outer surface at least partially covered by a catalyst material comprising at least 90 atomic percent collectively Pt, Ni, and Cr, wherein the Pt is present in a range from 32.4 to 35.8 atomic percent, the Ni is present in a range from 57.7 to 63.7 atomic percent, and the Cr is present in a range from 0.5 to 10.0 atomic percent, and wherein the total atomic percent of Pt, Ni, and Cr equals 100. Catalyst described herein are useful, for example, in fuel cell membrane electrode assemblies.

Provided is an electrolyte layer-anode composite member for a fuel cell, the electrolyte layer-anode composite member including an anode and a solid electrolyte layer having ion conductivity, the anode being an aggregate of granules including a composite metal, the composite metal including a nickel element and an iron element, the granules including a plurality of pores, the composite metal accounting for 80% by mass or more of the anode, the anode having a bulk density of 75% or less of a real density of the composite metal. Also provided is a cell structure including the electrolyte layer-anode composite member for a fuel cell described above, and a cathode arranged on a side of the solid electrolyte layer.

In general, the present disclosure is directed to methods to produce stable oxygen electrodes for use in energy storage applications such as fuel cells. Aspects of the disclosure can provide improved stability, especially for oxygen electrodes including strontium, which can broaden applications and reduce costs to improve economic feasibility. Embodiments of the disclosure can include methods for producing oxygen electrodes, compositions of stabilizing coatings that can be applied to electrodes to yield a more stable oxygen electrode, and fuel cells incorporating oxygen electrodes produced according to the disclosure. In particular, the disclosure is directed to a finding that a conformal coating can be achieved by calcining a composition including a strontium salt, a cobalt salt, and a tantalum compound on a base electrode, the base electrode having an elemental composition including strontium.

A method of fabricating a SSZ/SDC bi-layer electrolyte solid oxide fuel cell, comprising the steps of: fabricating an NiO-YSZ anode substrate from a mixed NiO and yttria-stabilized zirconia by tape casting; sequentially depositing a NiO-SSZ buffer layer, a thin SSZ electrolyte layer and a SDC electrolyte on the NiO-YSZ anode substrate by a particle suspension coating or spraying process, wherein the layers are co-fired at high temperature to densify the electrolyte layers to at least about 96% of their theoretical densities; and painting/spraying a SSC-SDC slurry on the SDC electrolyte to form a porous SSC-SDC cathode. A SSZ/SDC bi-layer electrolyte cell device and a method of using such device are also discussed.

A novel method to produce ALD films disposed on powders is disclosed. Examples include the formation of a cobalt doped zirconia (CDZ), hafnia, and cobalt doped hafnia (CDH) films on lanthanum strontium cobalt iron oxide (LSCF) powder for solid oxide fuel cell cathodes. The coated powders are sintered into porous cathodes that have utility for preventing the migration of cations in the powder to the surface of the sintered cathode and/or other performance enhancing attributes.

A method for forming tubular solid oxide cells is described. The methods include co-extrusion of an electrode precursor and a sacrificial material to form a multi-layered precursor followed by phase inversion and sintering to remove the sacrificial layer and form an electrode substrate for use in a tubular solid oxide cell. Upon phase inversion and sintering of the precursor, a micro-channel array can be generated in the electrode that is generally perpendicular to the tube surface. The open pored micro-scale geometry of the porous electrode substrate can significantly reduce resistance for fuel/gas transport and increase effective surface area for electrochemical reactions.