Methods of assembling a medical device including pivotably connecting a coupling link to a first lever. The coupling link including a main body and a tab extending away from the main body. The first lever having a first pivot and a boss. The method further including nesting the first lever and the coupling link with a second lever such that a recess in the second lever is supported by the boss, and such that an inner surface of the second lever is supported by the coupling link to provide a portion of the medical device in a sub-assembled state.

A forceps having an outer tube extending from a proximal portion to a distal portion and defining a longitudinal axis. A reciprocating inner tube can be located within the outer tube and extend along the longitudinal axis. A stationary jaw can be coupled to the distal portion of the outer tube and a moving jaw can be pivotably moveable relative to the stationary jaw. The moving jaw can be engaged with a portion of the reciprocating inner tube such that translation of the reciprocating inner tube pivots the moving jaw relative to the stationary jaw between an open and closed position.

Medical devices including a housing, an actuator, a body having a passageway extending through the body, a drive shaft extending through the passageway, and a clip coupled to the body and the drive shaft to fix the body relative to the drive shaft. The medical device further including features to couple the clip to at least one of the body and/or the drive shaft such that back out of the clip is inhibited.

A surgical tool can include a handle, an outer tube, an end effector, an inner tube, and a guide tube. The outer tube can be connected to the handle and can extend along a longitudinal axis. The end effector can be connected to the outer tube. The inner shaft can be located within the outer tube and can extend along the longitudinal axis. The inner shaft can be connected to the end effector and the outer shaft. The handle can be operable to translate the inner shaft with respect to the outer tube to operate the end effector. The guide tube can be located within the outer tube between the handle and the end effector. The guide tube can include a conduit extending therethrough.

Medical devices include a ground link, a first actuator pivotably coupled to the ground link and a first movable element operatively coupled to the first actuator by a linkage. The linkage including: the ground link; a second link that is pivotable with respect to the ground link; a fourth link that is pivotable with respect to the ground link; and a third link having a main body extending from a first portion to a second portion and a blocking tab extending away from the main body. The medical device further including a second actuator operatively coupled to the ground link, the second actuator having a blocking surface including a blocking tab that is positioned to engage with at least a portion of the blocking surface of the second actuator to limit movement of the second actuator until the first actuator is at least partially actuated.

Forceps including a frame and a motion transfer assembly to transfer forces from or more actuators to an end effector. The motion transfer assembly can include a body having a passageway, a drive shaft extending through the passageway, and a drive link. The body and the drive shaft slidable with respect to the frame, and the body rotationally fixed to the drive shaft to transfer a rotational input received from a first actuator into a rotational motion of the drive shaft relative to the frame. The drive link operably coupled to the frame and the body to transfer a force received from a second actuator into a linear motion of the body and the drive shaft relative to the frame.

Forceps including a handpiece configured to transfer motion from an actuator to an end effector of the forceps. The handpiece including: a lumen extending through a portion of the handpiece; a sleeve affixed to the handpiece, the sleeve extending through at least a portion of the lumen; and a shaft extending into the sleeve and affixed to the sleeve.

Forceps with improved actuation include a housing and a body that is longitudinally slidable relative to the housing. The body having a peripheral flange extending outward towards the housing. A trigger includes an actuation surface configured to receive a force input from a user. The trigger further including at least one arm configured to transfer the received force input to the body. To inhibit lateral splaying of the at least one arm when the trigger is actuated, the housing includes a first control surface, such as a rib proximate the arm.

Surgical forceps can include a jaw, a blade, and a tongue. The jaw can include a grip surface defining a slot. The blade can be configured to reciprocate along the slot between an extended position and a retracted position. The tongue can be connected to the jaw where at least a portion of the tongue can be located proximal of the grip surface to guide the blade into the blade slot when the blade moves from the retracted position into the blade slot.

Forceps can include a drive pin, an outer tube, a first jaw, a second jaw, and an inner shaft. The outer tube can extend along a longitudinal axis. The first jaw can be pivotably connected to the outer tube. The first jaw can include a first flange that can be located at a proximal portion of the first jaw. The first flange can include a first chamfered edge configured to limit extension of the first flange laterally beyond an outer surface of the outer tube when the first jaw is in a closed position. The inner shaft can be located within the outer tube and can extend along the longitudinal axis.