H01F1/083

METHOD FOR MANUFACTURING FIELD MAGNET

A field magnet manufacturing method where a bonded magnet's inner surface press-fitted in a yoke has a certain accuracy irrespective of the accuracy of the yoke's outer circumferential surface. A cylindrical bonded magnet from binding magnet particles with a thermosetting resin is fixed in a tubular yoke of magnetic material. The method includes reheating and softening the bonded magnet after thermal curing; and press-fitting in the bonded magnet after the softening step from a tapered portion on one end side of the yoke to press the bonded magnet's outer circumferential surface against the yoke's inner surface. The press-fitting includes feeding the bonded magnet relatively into the yoke while allowing a relative posture variation between the bonded magnet and the yoke so the bonded magnet's inner surface to be remolded into a shape along the inner surface of the yoke exhibits almost the same accuracy as the yoke's inner surface.

Encoder wheel for wheel hub assembly
11746830 · 2023-09-05 · ·

A speed measuring device for a wheel hub assembly equipped with a rolling bearing. The measuring device having an encoder wheel mounted on a rotating ring of the bearing, a mechanical support disposed between the encoder wheel and the ring to cause the encoder wheel and the ring to be angularly fixed to one another, and a mechanical lock for axially locking the encoder wheel in a seat formed by the mechanical lock together with the mechanical support. The encoder wheel is equipped with a base structure made of plastic material mounted in a seat.

IRON NITRIDE POWDER WITH ANISOTROPIC SHAPE
20230024845 · 2023-01-26 ·

Techniques are disclosed for milling an iron-containing raw material in the presence of a nitrogen source to generate anisotropically shaped particles that include iron nitride and have an aspect ratio of at least 1.4. Techniques for nitridizing an anisotropic particle including iron, and annealing an anisotropic particle including iron nitride to form at least one α″-Fe.sub.16N.sub.2 phase domain within the anisotropic particle including iron nitride also are disclosed. In addition, techniques for aligning and joining anisotropic particles to form a bulk material including iron nitride, such as a bulk permanent magnet including at least one α″-Fe.sub.16N.sub.2 phase domain, are described. Milling apparatuses utilizing elongated bars, an electric field, and a magnetic field also are disclosed.

METAL MAGNETIC POWDER, COMPOSITE MAGNETIC BODY, AND ELECTRONIC COMPONENT

A metal magnetic powder contains Co as a main component, and the metal magnetic powder includes metal nanoparticles having a mean particle size (D50) of 1 nm or more and 100 nm or less. Each of the metal nanoparticles includes hcp-Co as a main phase, and the metal magnetic powder includes fcc-Co and/or ε-Co as a sub-phase.

Encoder wheel for wheel hub assembly
11421740 · 2022-08-23 ·

A speed measuring device for a wheel hub assembly equipped with a rolling bearing. The measuring device having an encoder wheel mounted on a rotating ring of the bearing, a mechanical support disposed between the encoder wheel and the ring to cause the encoder wheel and the ring to be angularly fixed to one another, and a mechanical lock for axially locking the encoder wheel in a seat formed by the mechanical lock together with the mechanical support. The encoder wheel is equipped with a base structure made of plastic material mounted in a seat.

(CO)POLYMER MATRIX COMPOSITES COMPRISING THERMALLY-CONDUCTIVE PARTICLES AND MAGNETIC PARTICLES AND METHODS OF MAKING THE SAME

(Co)polymer matrix composites including a porous (co)polymeric network; a multiplicity of thermally-conductive particles and a multiplicity of magnetic particles distributed within the (co)polymeric network structure; wherein the thermally-conductive particles, magnetic particles and optional magnetic particles are present in a range from 15 to 99 weight percent, based on the total weight of the particles and the (co)polymer (excluding the solvent). Methods of making and using the (co)polymer matrix composites are also disclosed. The (co)polymer matrix composites are useful, for example, as heat dissipating or heat absorbing thermal interface materials that also provide magnetic properties useful, for example, in flux field directional materials or shielding from electromagnetic interference.

METHOD FOR MANUFACTURING FIELD MAGNET

A field magnet manufacturing method where a bonded magnet's inner surface press-fitted in a yoke has a certain accuracy irrespective of the accuracy of the yoke's outer circumferential surface. A cylindrical bonded magnet from binding magnet particles with a thermosetting resin is fixed in a tubular yoke of magnetic material. The method includes reheating and softening the bonded magnet after thermal curing; and press-fitting in the bonded magnet after the softening step from a tapered portion on one end side of the yoke to press the bonded magnet's outer circumferential surface against the yoke's inner surface. The press-fitting includes feeding the bonded magnet relatively into the yoke while allowing a relative posture variation between the bonded magnet and the yoke so the bonded magnet's inner surface to be remolded into a shape along the inner surface of the yoke exhibits almost the same accuracy as the yoke's inner surface.

ADDITIVE FOR BONDED MAGNET AND METHOD FOR MANUFACTURING COMPOUND FOR BONDED MAGNET
20220251368 · 2022-08-11 · ·

The present invention provide an additive for bonded magnets which makes it possible to improve the fluidity of a thermoplastic resin-containing bonded magnet compound, the mechanical properties of a bonded magnet, and other properties, as well as methods of producing a bonded magnet compound or bonded magnet with improved such properties. The present invention relates to an additive for thermoplastic resin-containing bonded magnets containing a cured product of a thermosetting resin and a curing agent having a ratio of the number of reactive groups of the curing agent to the number of reactive groups of the thermosetting resin of at least 2 but not higher than 11.

Mobile device for grasping and active release of objects

A three-dimensional (3D) untethered mobile actuator having the following parts: (a) a substrate having two or more magnetized panels, and (b) a frame that connects the magnetized panels, the magnetized panels being made of a polymer with embedded permanent magnetic particles, each magnetized panel of the 3D untethered mobile actuator having a magnetic moment in a different direction than a next neighboring panel, and the 3D untethered mobile actuator having a structural configuration that changes between a substantially flat structural configuration in the absence of a magnetic field, and an actuated structural configuration when under influence of a magnetic field. Methods of manufacturing and using the 3D mobile actuator and a system that includes the 3D mobile actuator are provided.

Polymer-bonded position sensor for electric machine

The rotor of a rotor assembly for an electric machine includes first magnetic structures utilized for torque production in the electric machine. Second magnetic structures including second magnetic poles not utilized for torque production in the electric machine are polymer-bonded to at least one of the rotor and the rotor shaft.