The rotor of a rotor assembly for an electric machine includes first magnetic structures utilized for torque production in the electric machine. Second magnetic structures including second magnetic poles not utilized for torque production in the electric machine are polymer-bonded to at least one of the rotor and the rotor shaft.

A responsive material having an elastomeric matrix in which ferromagnetic particles are dispersed so as to have a predetermined magnetization pattern which, when exposed to an external magnetic field, changes the shape of the responsive material from an initial shape to a predetermined transformed shape dictated by the magnetization pattern. An initial shape of the responsive material is formed by direct ink printing while applying magnetic fields to a dispensing nozzle to align the particles and gives rise to the desired magnetization pattern.

Magnetic fiber structures include a fiber and a plurality of permanent magnet particles carried by the fiber.

Techniques are disclosed for milling an iron-containing raw material in the presence of a nitrogen source to generate anisotropically shaped particles that include iron nitride and have an aspect ratio of at least 1.4. Techniques for nitridizing an anisotropic particle including iron, and annealing an anisotropic particle including iron nitride to form at least one -Fe.sub.16N.sub.2 phase domain within the anisotropic particle including iron nitride also are disclosed. In addition, techniques for aligning and joining anisotropic particles to form a bulk material including iron nitride, such as a bulk permanent magnet including at least one -Fe.sub.16N.sub.2 phase domain, are described. Milling apparatuses utilizing elongated bars, an electric field, and a magnetic field also are disclosed.

Disclosed herein are an elastic encoder and manufacturing method thereof. The elastic encoder of the present invention includes a reinforcing rim which has a reinforcing body and a reinforcing flange formed along a peripheral part of the reinforcing body and which is manufactured using a metallic material; and a plastic magnet which is bound to the reinforcing flange so as to surround the reinforcing flange, includes synthetic resin, rubber material, and magnetic powder, and has a plurality of magnetic poles magnetized in a circumferential direction.

A method for fabricating a thermal composite includes pouring a mixture including a plurality of magnetically susceptible particles and a thermosetting polymer into a mold, placing the mold containing the mixture in a chamber including a plurality of magnet arrays, and heating the mold containing the mixture in the chamber for a time and at a temperature sufficient to cure the thermosetting polymer. At least one of the plurality of magnet arrays includes a Halbach array.

A magnetic powder is provided. The magnetic powder includes a main body portion including an L10-FeNi. The magnetic powder further includes an oxide layer formed on a surface of the main body portion. A magnet is also provided. The magnet includes a base material. The magnet further includes the magnetic powder dispersed in the base material.

An L10-FeNi magnetic powder has an average particle size of 50 nm to 1 m, and an average value of sphericity P of 0.9 or more. The sphericity P is defined as P=Ls/Lr, where Lr is a perimeter of an L10-FeNi magnetic powder particle on an image of a microscope, and Ls is a perimeter of a perfect circle that has a same area as the L10-FeNi magnetic powder particle on the image for which Lr is calculated.

Techniques are disclosed for milling an iron-containing raw material in the presence of a nitrogen source to generate anisotropically shaped particles that include iron nitride and have an aspect ratio of at least 1.4. Techniques for nitridizing an anisotropic particle including iron, and annealing an anisotropic particle including iron nitride to form at least one a-Fe16N2 phase domain within the anisotropic particle including iron nitride also are disclosed. In addition, techniques for aligning and joining anisotropic particles to form a bulk material including iron nitride, such as a bulk permanent magnet including at least one a-Fe16N2 phase domain, are described. Milling apparatuses utilizing elongated bars, an electric field, and a magnetic field also are disclosed.

Provided is a method of manufacturing a magnet capable of using only a single pole, whereby a combination force between a permanent (or referred to as a magnet) and a yoke (or referred to as a shielding metal) can be improved without performing a manual bonding work therebetween and then the efficiency of subsequent processes, such as polishing and plating, after combination and completeness of a product can be improved.