H01F1/15383

Method for the manufacture of a nanocrystalline magnetic core
10538825 · 2020-01-21 · ·

A magnetic core and method for the manufacture of the magnetic core is presented. The method comprises winding an amorphous tape of a soft magnetic nanocrystallizable alloy possessing a first coefficient of thermal expansion onto a carrier of a material possessing a second coefficient of thermal expansion, wherein the second coefficient is larger than the first coefficient; a first thermal treatment of the wound tape together with the carrier, wherein the first thermal treatment creates a tension in the tape although the alloy remains in an x-ray amorphous state, removing the carrier from the wound tape after cooling of the wound tape together with the carrier; and a second thermal treatment of the wound tape without the carrier, wherein the second thermal treatment provides a nanocrystalline alloy structure, at least 50% of the alloy structure being fine crystalline particles having an average particle size of 100 nanometers or less.

SOFT MAGNETIC ALLOY POWDER, DUST CORE, AND MAGNETIC COMPONENT

A soft magnetic alloy powder includes a plurality of soft magnetic alloy particles of a soft magnetic alloy represented by a composition formula (Fe.sub.(1(+))X1.sub.X2.sub.).sub.(1(a+b+c+d+e))M.sub.aB.sub.bP.sub.cSi.sub.dC.sub.e, wherein X represents Co and/or Ni; X2 represents at least one selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, and rare earth elements; M represents at least one selected from the group consisting of Nb, Hf, Zr, Zr, Ta, Mo, W, and V; 0.020a0.14, 0.020<b0.20, 0<c0.15, 0d0.060, 0e0.040, 0, 0, and 0+0.50 are satisfied, and wherein the soft magnetic alloy has a nano-heterostructure with initial fine crystals present in an amorphous substance; and the surface of each of the soft magnetic alloy particles is covered with a coating portion including a compound of at least one element selected from the group consisting of P, Si, Bi, and Zn.

SOFT MAGNETIC POWDER, METHOD FOR PRODUCING SAME, AND DUST CORE USING SOFT MAGNETIC POWDER
20190013127 · 2019-01-10 ·

A soft magnetic powder that can exhibit desirable soft magnetic characteristics. A dust core using the soft magnetic powder is also provided. The soft magnetic powder includes: a soft magnetic powder layer of an unoxidized soft magnetic material; a second oxide layer as an oxide with iron or boron residing around the soft magnetic powder layer; and a first oxide layer of an iron oxide residing around the second oxide layer. The first oxide layer and the second oxide layer reside in a region of 20 nm or more and 500 nm or less from a surface of the soft magnetic powder, and are absent in a region of more than 500 nm and 1,600 nm or less from the surface.

COIL COMPONENT

A coil component including a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion, and outer electrodes electrically connected to the coil conductor. Also, a protective layer containing Ti is disposed on the magnetic portion.

COIL COMPONENT

A coil component includes a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion, and outer electrodes electrically connected to the coil conductor and disposed on the bottom surface of the coil component. The magnetic portion includes a magnetic base having a protrusion portion and a magnetic outer coating. The coil conductor is disposed on the magnetic base such that the protrusion portion is located in a core portion of the coil conductor. The magnetic outer coating is disposed so as to cover the coil conductor, and the height of the edge portion of the upper surface of the magnetic base is more than the height at the position at which the edge of the protrusion portion is located.

COIL COMPONENT

A coil component includes a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion, and outer electrodes electrically connected to the coil conductor. The bottom surface of the magnetic portion includes grooves, and end portions of the coil conductor, extend into the grooves.

COIL COMPONENT

A coil component includes a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion, and outer electrodes electrically connected to the coil conductor and disposed on the bottom surface of the coil component. The coil conductor is disposed such that the central axis is arranged in the height direction of the coil component, and a winding constituting the outermost layer of a winding portion of the coil conductor is located at a position higher than the position of a winding constituting the innermost layer.

MAGNETIC SHEET, MODULE COMPRISING SAME, AND PORTABLE DEVICE COMPRISING SAME
20180286546 · 2018-10-04 ·

Provided herein is a magnetic sheet. The magnetic sheet according to one embodiment of the present invention includes a magnetic layer formed of crushed pieces of a magnetic body to improve flexibility of the magnetic sheet, and a thin film coating layer formed on at least one surface of the magnetic layer to maintain the magnetic layer in a sheet shape and buffer an external force applied to the crushed pieces of the magnetic body. According to the present invention, since the magnetic sheet is improved in mechanical strength properties, such as a tensile property, a bending property, and the like, to have significantly superior flexibility, degradation of physical properties, such as magnetic permeability and the like, caused by physical damage such as unintended cracks in the magnetic body provided in the magnetic sheet can be prevented even in the process of storing, transferring, and attaching the magnetic sheet to a target object and during usage of an electronic device provided with the target object to which the magnetic sheet is attached, and the magnetic sheet can be attached to a target surface of the target object with a superior adhering force even when a stepped portion is present at the surface, and at the same time, the magnetic sheet can block the influence of a magnetic field on parts of a portable terminal device or a human body of a user using the portable terminal device, significantly increase transmission and reception efficiencies and distances of a data and/or wireless power signal, and maintain the above-described performance for a long period of time, such that the magnetic sheet can be widely used in various portable devices such as mobile devices, smart appliances, devices for the Internet of Things, and the like.

SOFT MAGNETIC MATERIAL, CORE, AND INDUCTOR
20180204657 · 2018-07-19 · ·

The soft magnetic material, the core, and the inductor have high permittivity and excellent DC superimposition characteristic. A soft magnetic material comprising a soft magnetic metal powder and a resin, wherein said soft magnetic metal powder is constituted from a particle group and a particle group , when IA is a peak intensity of the particle group , V is the volume of the particle group , IB is a peak intensity of the particle group , V is the volume of the particle group , and IC is a minimum intensity present between the particle group and the particle group , then an intensity ratio IC/IA satisfies 0.12 or less, and a volume ratio V/V is 2.0 or more and 5.1 or less.

COATED SOFT MAGNETIC MATERIAL AND METHOD OF PRODUCING COATED SOFT MAGNETIC MATERIAL

A method of producing a coated soft magnetic material, including: a coating procedure including mixing an aqueous solution containing a phosphate compound and a metal oxoacid compound with a soft magnetic material to form a coating containing a metal phosphorus compound on a surface of the soft magnetic material.