A liquid metal or spiral groove bearing structure for an x-ray tube and associated process for manufacturing the bearing structure is provided in which journal bearing sleeve is formed with a number of structures thereon that function to dissipate heat transmitted to the sleeve during operation of the bearing assembly within the x-ray tube to minimize thermal deformation of the sleeve, thereby minimizing gap size alteration within the bearing assembly. The structures formed within the sleeve are slots disposed within the section of the sleeve in which the highest temperature gradients develop. The slots enable an increase in thermal conductance away from the sleeve while minimizing the stresses created from the deformation of the portion(s) of the sleeve between the slots.

Systems and methods related to hydrodynamic bearings are provided. One example system includes a hydrodynamic bearing including a rotational component configured to attach to an anode and a stationary component. The stationary component includes a bearing surface having a plurality of grooves configured to generate pressure in a fluid interface during rotation of the rotational component and where the bearing surface includes at least one recessed section profiled based on an expected pattern of wear.

Liquid metal bearing assemblies and methods for operation of said assemblies are provided. One example liquid metal bearing assembly includes a liquid metal interface positioned between a stationary component and a rotational component. The rotational component includes a liquid metal reservoir configured to contain a liquid metal and positioned radially inward from the liquid metal interface, a liquid metal passage extending between the liquid metal reservoir and the liquid metal interface, and an anti-wetting surface in the liquid metal passage.

A measuring method for a liquid metal slide bearing is disclosed. In at least one embodiment, the measuring method includes providing a liquid metal slide bearing to be measured, the liquid metal slide bearing including two bearing parts with liquid metal being arranged between the two bearing parts. The method further includes measuring inductance, or a variable associated with the inductance, of the liquid metal slide bearing; and determining a quantity of liquid metal in the liquid metal slide bearing based upon the inductance, or the variable associated with the inductance, measured. Furthermore, a corresponding measuring device, a liquid metal slide bearing and an x-ray tube and an apparatus are disclosed.

Some embodiments include an x-ray system, comprising: a structure having a hole having an axially extending wall; and a nozzle disposed in the hole; wherein the nozzle and the axially extending wall form a plurality of axially extending helical fluid channels. Some embodiments include an x-ray system formed by shaping tubing to form a plurality of axially extending helical flutes; and forming a plurality of axially extending helical fluid channels by inserting the shaped tubing into a hole in a structure.

The rotatable anode of a rotating anode X-ray source has demanding requirements placed upon it. For example, it may rotate at a frequency as high as 200 Hz. X-ray emission is stimulated by applying a large voltage to the cathode, causing electrons to collide with the focal track. The focal spot generated at the electron impact position may have a peak temperature between 2000 C. and 3000 C. The constant rotation of the rotating anode protects the focal track to some extent, however the average temperature of the focal track immediately following a CT acquisition protocol may still be around 1500 C. Therefore, demanding requirements are placed upon the design of the rotating anode. The present application proposes a multi-layer coating for the target region of a rotating X-ray anode which improves mechanical resilience and thermal resilience, whilst reducing the amount of expensive refractory metals required.

A contactless and/or non-invasive system and method of determining the rotational state and/or speed of a rotor for an X-ray tube including a liquid metal bearing includes a vibration sensor that is affixed to the exterior of the x-ray tube and is utilized to detect the vibrations generated by the spinning of the rotor and liquid metal bearing assembly within the x-ray tube. The x-ray tube has signature vibration signal based on the construction and rotor speed of the x-ray tube. The system and method of the invention used to detect the rotor state/speed includes a sensor to pick up the vibration from the x-ray tube and perform signal processing, and a software algorithm stored within the device or on an operably connected device or system that can analyze the vibration data from the sensor to indicate whether the anode in the x-ray tube is spinning.

Technology is described for a magnetic lift device for an x-ray tube. In one example, an anode assembly includes an anode, a bearing assembly, a ferromagnetic shaft, and a lift electromagnet. The anode is configured to receive electrons emitted by a cathode. The bearing assembly is configured to stabilize the anode during a rotation of the anode. The ferromagnetic shaft is coupled to the anode and has an axis of rotation that is substantially collinear with an axis of rotation of the anode. The lift electromagnet is configured to apply a magnetic force to the ferromagnetic shaft in a radial direction.

A liquid metal or spiral groove bearing structure for an x-ray tube and associated process for manufacturing the bearing structure is provided in which journal bearing sleeve is formed with a number of structures thereon that function to dissipate heat transmitted to the sleeve during operation of the bearing assembly within the x-ray tube to minimize thermal deformation of the sleeve, thereby minimizing gap size alteration within the bearing assembly. The structures formed within the sleeve are slots disposed within the section of the sleeve in which the highest temperature gradients develop. The slots enable an increase in thermal conductance away from the sleeve while minimizing the stresses created from the deformation of the portion(s) of the sleeve between the slots.

A liquid metal or spiral groove bearing structure for an x-ray tube and associated process for manufacturing the bearing structure is provided in which journal bearing sleeve is formed with a number of structures thereon that function to dissipate heat transmitted to the sleeve during operation of the bearing assembly within the x-ray tube to minimize thermal deformation of the sleeve, thereby minimizing gap size alteration within the bearing assembly. The structures formed within the sleeve are slots disposed within the section of the sleeve in which the highest temperature gradients develop. The slots enable an increase in thermal conductance away from the sleeve while minimizing the stresses created from the deformation of the portion(s) of the sleeve between the slots.