A rotor for an electric machine, in particular for a brushless DC motor, includes a hollow cylindrical main body that is rotationally fixed to a machine shaft. The main body includes a plurality of radial protrusions arranged over its casing surface in the circumferential direction and in the axial direction and offset relative to one another by a defined offset angle. Each radial protrusion is limited over an angular range, which is smaller than the offset angle. The hollow cylindrical main body is permanently connected, in particular adhered, to a hollow cylindrical body surrounding same in the circumferential direction by way of a joining process. A method for producing a rotor for an electric machine is also disclosed. The method includes (i) using rotor laminations for a rotor lamination stack of the rotor, wherein a plurality of rotor laminations have a respective at least one radial protrusion that is limited over an angular range, (ii) stacking the rotor laminations to form the rotor lamination stack in such a way that, of the plurality of rotor laminations having at least one radial protrusion, neighboring rotor laminations are rotated relative to one another about a defined offset angle that is greater than the angular range of the at least one radial protrusion, (iii) applying a joining agent, in particular an adhesive, to an outer casing of the rotor lamination stack, preferably between the radial protrusions, and/or to an inner surface of a hollow cylindrical body, and (iv) sliding the hollow cylindrical body onto the rotor lamination stack. An electric machine is also disclosed that includes a corresponding rotor, as well as an electrical processing device having a corresponding electric machine.

An electric motor having a permanent magnet and a compressor including an electric motor are provided. The electric motor may include a stator; and a rotor rotatably disposed and spaced a predetermined gap apart from the stator. The rotor may include a rotational shaft, a permanent magnet arranged concentrically to the rotational shaft, and a permanent magnet support that supports the permanent magnet. The permanent magnet may have a cylindrical shape and be magnetized to have polar anisotropy such that a magnetic field is formed on the magnet's surface facing the gap but is not formed on the magnet's surface opposite to the gap. The permanent magnet support may be configured to form no flux path in the permanent magnet and connect the rotational shaft to the permanent magnet. Thus, the rotor has a reduced weight with consequent suppression of vibration and noise.

A brushless direct-current (BLDC) motor is provided. The motor includes a stator including a stator core, stator teeth, and windings; a rotor shaft disposed within the stator and extending along a longitudinal axis; and a rotor. The rotor includes a rotor core including an inner body mounted on the rotor shaft and radial projections projecting outwardly from the inner body, a permanent magnet mounted on an outer end of the radial projections, and a mold structure formed in contact with the radial projections and configured to secure the permanent magnet to the rotor core.

A brushless direct-current (BLDC) motor is provided. The motor includes a stator including a stator core, stator teeth, and windings; a rotor shaft disposed within the stator and extending along a longitudinal axis; and a rotor. The rotor includes a rotor core including an inner body mounted on the rotor shaft and radial projections projecting outwardly from the inner body, a permanent magnet mounted on an outer end of the radial projections, and a mold structure formed in contact with the radial projections and configured to secure the permanent magnet to the rotor core.

A brushless direct-current (BLDC) motor is provided. The motor includes a stator including a stator core, stator teeth, and windings; a rotor shaft disposed within the stator and extending along a longitudinal axis; and a rotor. The rotor includes a rotor core having a cylindrical body, a permanent magnet ring mounted on an outer surface of the cylindrical body with no intermediate adhesive therebetween, and metal sleeve securely fitted outside the permanent magnet ring. The metal sleeve includes a flange extending radially inwardly that covers an axial end of the permanent magnet ring and is bonded to the rotor core to secure the permanent magnet ring to the rotor core.

A brushless direct-current (BLDC) motor is provided. The motor includes a stator including a stator core, stator teeth, and windings; a rotor shaft disposed within the stator and extending along a longitudinal axis; and a rotor. The rotor includes a rotor core having a cylindrical body, a permanent magnet ring mounted on an outer surface of the cylindrical body with no intermediate adhesive therebetween, and metal sleeve securely fitted outside the permanent magnet ring. The metal sleeve includes a flange extending radially inwardly that covers an axial end of the permanent magnet ring and is bonded to the rotor core to secure the permanent magnet ring to the rotor core.

The present disclosure provides a molding method, a manufacturing method and a molding device for a radially anisotropic multipolar solid magnet, a micro-motor rotor using this magnet, and a component for a motor. A mold core is removed from a mold, and oriented poles, the number of which is the same as that of poles of a radially anisotropic multipolar solid cylindrical magnet, are arranged outside the mold. The sum L of widths or arc lengths of top ends of all the oriented poles is greater than or equal to 0.9πD, where D is the outer diameter of a mold sleeve. The magnet production method breaks through the dimensional restriction to the manufacturing of radially anisotropic multipolar magnets in the prior art, and can produce radially anisotropic multipolar magnets having an inner diameter or diameter less than 3 mm or even less for high-precision micro-motors.

A column type coreless motor is provided, having has no iron loss, low heat loss and high efficiency. The motor includes a stator, a rotor and a motor housing, wherein the rotor is a column type structure with a U-shaped annular groove, and the stator is placed in the U-shaped annular magnetic field of the rotor. In some embodiments, the stator is made by solidifying a coil therein with a thermosetting material through a pressure device, and the coil is wound by combining multiple enameled wires into a phase line, successively superposing three-phase lines, and winding each phase line in a toothed circle shape. The rotor is provided with a heat dissipation fan, and the fan discharges the heat generated by the coil out of the motor through a heat dissipation air passage in the motor housing, effectively ensuring the heat dissipation effect of the motor.

A brushless direct-current (BLDC) motor is provided with a stator assembly including a stator core and stator windings wound around stator teeth, a rotor shaft extending along a longitudinal axis, and a rotor including a rotor core mounted on the rotor shaft supporting at least one permanent magnet. A circuit board is provided including a main body and at least one leg radially projecting from the main body to support at least one magnetic sensor near the permanent magnet. The leg of the circuit board oriented along a radial plane that intersects the stator windings.

A brushless direct-current (BLDC) motor is provided with a stator assembly including a stator core and stator windings wound around stator teeth, a rotor shaft extending along a longitudinal axis, and a rotor including a rotor core mounted on the rotor shaft supporting at least one permanent magnet. A circuit board is provided including a main body and at least one leg radially projecting from the main body to support at least one magnetic sensor near the permanent magnet. The leg of the circuit board oriented along a radial plane that intersects the stator windings.