H01F1/057

METHOD FOR IMPROVING MAGNETIC PROPERTIES OF CERIUM-YTTRIUM-RICH RARE EARTH PERMANENT MAGNET
20220344081 · 2022-10-27 ·

A method for improving magnetic properties of a Ce—Y-rich rare earth permanent magnet is provided, and the Ce—Y-rich rare earth permanent magnet is subjected to pressurized heat treatment to improve magnetic properties. The method includes: preparing a pristine magnet through a sintering process; and placing the pristine magnet into a pressurized heat treatment device and performing pressurized heat treatment under the protection of an argon atmosphere. By regulating parameters such as pressure, temperature and holding time in the heat treatment process, element diffusion in the Ce—Y-rich permanent magnet is promoted, and coercivity, remanence, magnetic energy product and temperature stability of the Ce—Y-rich permanent magnet are improved. The method has advantages of a simple process with low energy consumption, a substitution amount of rare earths Ce—Y up to 90 wt % while having excellent magnetic performance, so that a way for efficient utilization of high-abundance rare earths Ce and Y is provided.

Segmented Magnet and Method for Manufacturing the Same

Disclosed is a segmented magnet which may adjust the application direction of a heavy rare earth element for grain boundary diffusion depending on the magnetization direction of the segmented magnet so as to simplify the manufacturing process of the segmented magnet while reducing eddy current loss, and a method for manufacturing the same. The method includes preparing a plurality of permanent magnet parent bodies having a constant magnetization direction, diffusing a diffusion material into the prepared permanent magnet parent bodies via a pair of planes thereof opposite each other and parallel to the magnetization direction along grain boundaries so as to form a pair of diffusing surfaces, preparing a permanent magnet assembly by stacking the permanent magnet parent bodies in a line such that the diffusing surfaces thereof face each other, and segmenting the permanent magnet assembly into a plurality of pieces along planes perpendicular to the magnetization direction.

RARE EARTH SINTERED MAGNET, METHOD FOR PRODUCING RARE EARTH SINTERED MAGNET, ROTOR, AND ROTARY MACHINE

A rare earth sintered magnet according to the present disclosure includes: a main phase satisfying general formula (Nd, La, Sm)—Fe—B and including crystal grains based on R.sub.2Fe.sub.14B crystal structures; and a crystalline subphase based on an oxide phase represented by (Nd, La, Sm)—O. The subphase has a higher concentration of Sm than the main phase.

NEODYMIUM-IRON-BORON MAGNET MATERIAL, RAW MATERIAL COMPOSITION,PREPARATION METHOD THEREFOR AND USE THEREOF
20220336127 · 2022-10-20 ·

Disclosed are a neodymium-iron-boron magnet material, a raw material composition, a preparation method therefor and a use thereof. The raw material composition of the neodymium-iron-boron magnet material comprises the following components by mass percentage: 29.5-32.8% of R′, wherein R′ includes Pr and Nd, and Pr≥17.15%; Al≥0.5%; 0.90-1.2% of B; and 60-68% of Fe. The percentages are the mass percentages relative to the total mass of the raw material composition of the neodymium-iron-boron magnet material. Without adding a heavy rare earth element to the neodymium-iron-boron magnet material, the performance of the neodymium-iron-boron magnet material can still be significantly improved.

STIRRING PROCESS AND STIRRING SYSTEM FOR NEODYMIUM-IRON-BORON POWDER AND PROCESS FOR MANUFACTURING NEODYMIUM-IRON-BORON MAGNETIC STEEL

Disclosed are a stirring process and a stirring system for a neodymium-iron-boron powder and a process for manufacturing a neodymium-iron-boron magnetic steel. The stirring process for the neodymium-iron-boron powder mainly comprises the following aeration, feeding and stirring. Specifically, the aeration refers to filling a mixer with nitrogen and/or an inert gas, with the internal space of the mixer closed; the feeding refers to placing a neodymium-iron-boron powder to be stirred into the mixer and keeping the internal space of the mixer closed; and the stirring refers to introducing the mixer with a pulsed air stream, which is an intermittently jetted air stream formed by nitrogen and/or an inert gas, and by which the neodymium-iron-boron powder can be repeatedly blown up and down to mix and stir the neodymium-iron-boron powder.

RARE EARTH MAGNET ALLOY, METHOD OF MANUFACTURING SAME, RARE EARTH MAGNET, ROTOR, AND ROTATING MACHINE

Provided is a rare earth magnet alloy having a tetragonal R.sub.2Fe.sub.14B crystal structure, including: a main phase containing, as main constituent elements, at least one kind selected from the group consisting of: Nd; La; and Sm, Fe, and B; and a sub-phase containing, as main constituent elements, at least one kind selected from the group consisting of: Nd; La; and Sm, and O, wherein La substitutes for at least one of a Nd(f) site or a Nd(g) site, wherein Sm substitutes for at least one of a Nd(f) site or a Nd(g) site, wherein La segregates in the sub-phase, and wherein Sm is dispersed in the main phase and the sub-phase without segregation.

RARE EARTH MAGNET ALLOY, METHOD OF MANUFACTURING SAME, RARE EARTH MAGNET, ROTOR, AND ROTATING MACHINE

Provided is a rare earth magnet alloy having a tetragonal R.sub.2Fe.sub.14B crystal structure, including: a main phase containing, as main constituent elements, at least one kind selected from the group consisting of: Nd; La; and Sm, Fe, and B; and a sub-phase containing, as main constituent elements, at least one kind selected from the group consisting of: Nd; La; and Sm, and O, wherein La substitutes for at least one of a Nd(f) site or a Nd(g) site, wherein Sm substitutes for at least one of a Nd(f) site or a Nd(g) site, wherein La segregates in the sub-phase, and wherein Sm is dispersed in the main phase and the sub-phase without segregation.

PREPARATION METHOD OF NEODYMIUM IRON BORON PRODUCTS AND NEODYMIUM IRON BORON PRODUCT PREPARED BY USING THE SAME

The present application relates to a preparation method of neodymium iron boron products and the neodymium iron boron product prepared by using the same. The preparation method of neodymium iron boron products includes the following steps: Step S1: preparing blank magnet; Step S2: obtaining preprocessed sheets; Step S3: surface treating; Step S4: heavy rare earth coating; Step S5: stacking: stacking a plurality of preprocessed sheets to give stacked magnets; and Step S6: grain boundary diffusion: successively subjecting the stacked magnets to a primary heat treatment for 2-40 min, a secondary heat treatment at 700-1000° C. for 4-40 h, and then tempering at 450-700° C., in which the primary heat treatment is induction heat treatment or electric spark sintering.

PREPARATION METHOD OF NEODYMIUM IRON BORON PRODUCTS AND NEODYMIUM IRON BORON PRODUCT PREPARED BY USING THE SAME

The present application relates to a preparation method of neodymium iron boron products and the neodymium iron boron product prepared by using the same. The preparation method of neodymium iron boron products includes the following steps: Step S1: preparing blank magnet; Step S2: obtaining preprocessed sheets; Step S3: surface treating; Step S4: heavy rare earth coating; Step S5: stacking: stacking a plurality of preprocessed sheets to give stacked magnets; and Step S6: grain boundary diffusion: successively subjecting the stacked magnets to a primary heat treatment for 2-40 min, a secondary heat treatment at 700-1000° C. for 4-40 h, and then tempering at 450-700° C., in which the primary heat treatment is induction heat treatment or electric spark sintering.

COMPRESSION-BONDED MAGNET, MANUFACTURING METHOD THEREFOR, AND FIELD MAGNETIC ELEMENT
20230128480 · 2023-04-27 · ·

The present invention provides a manufacturing method for obtaining a compression-bonded magnet with which it is possible to achieve, at a high level, both a residual magnetic flux density (Br) and the magnitude of a reverse magnetic field (Hk) that reduces Br by 10%. The manufacturing method of the present invention includes a molding step of compressing a bonded magnet raw material composed of a compound or the like of magnetic powder and a binder resin in a heated and oriented magnetic field. The bonded magnet raw material has a mass ratio of the magnet powder of 90 to 95.7 mass% to a total of the magnet powder and the binder resin. The magnet powder includes coarse powder having an average particle diameter of 40 to 200 .Math.m and fine powder having an average particle diameter of 1 to 10 .Math.m. The coarse powder has a mass ratio of 60 to 90 mass% to a total of the coarse powder and the fine powder. The coarse powder includes rare earth anisotropic magnet powder subjected to hydrogen treatment. The binder resin includes a thermosetting resin. The molding step is carried out with a compressing force of 8 to 70 MPa and a heating temperature of 120° C. to 200° C.