H01F1/14741

FENI ORDERED ALLOY STRUCTURAL BODY AND METHOD FOR MANUFACTURING THE SAME
20230368952 · 2023-11-16 ·

A FeNi ordered alloy structural body includes a support having a surface, and particles disposed on the surface of the support with gaps therebetween. Each of the particles contains an L1.sub.0-type FeNi ordered alloy phase. In a method for manufacturing the FeNi ordered alloy structural body, the support is prepared, and particles of an FeNi disordered alloy are dispersed on the surface of the support with gaps therebetween. A nitriding treatment is performed to the particles of the FeNi disordered alloy to form particles in which nitrogen is incorporated. After the nitriding treatment, a denitrification treatment is performed to desorb the nitrogen from the particles, thereby to form the particles containing the L1.sub.0-type FeNi ordered alloy phase.

SOFT MAGNETIC POWDER AND INDUCTOR

A soft magnetic powder includes soft magnetic particles each having a nucleus that contains a soft magnetic metal and an insulating film on the surface of the nucleus. The insulating film contains Si and a hydrocarbon group having a C8 or longer linear-chain moiety, and the ratio by weight of Si to C in the insulating film is 7.6 or more and 42.8 or less (i.e., from 7.6 to 42.8).

COMPRESSION MOLDED CORE, METHOD FOR MANUFACTURING THE COMPRESSION MOLDED CORE, INDUCTOR INCLUDING THE COMPRESSION MOLDED CORE, AND ELECTRIC/ELECTRONIC EQUIPMENT MOUNTED WITH THE INDUCTOR
20210233690 · 2021-07-29 ·

A compression molded core contains a plurality of soft magnetic material powders. A first powder and a second powder in the plurality of powders satisfy D1>D2, 0.23≤(D1−D2)/D1<0.6, D1≤7 μm, and 3 μm≤DT≤5.7 μm. D1 is the median diameter, which is a particle size at which the integrated particle diameter distribution from the small particle size side is 50% in a volume-based particle size distribution measured by a laser diffraction/scattering method, of the first powder and is maximum among median diameters; D2 is the median diameter D2 of the second powder and is minimum among median diameters; and DT is determined using the weight rate R1 of the first powder and the weight rate R2 of the second powder by R1×D1+R2×D2.

PRESSED POWDER MATERIAL AND ROTATING ELECTRIC MACHINE

A pressed powder material of the embodiments is a pressed powder material including: a plurality of flaky magnetic metal particles, each flaky magnetic metal particle having a flat surface and a magnetic metal phase containing at least one first element selected from the group consisting of Fe, Co, and Ni, the flaky magnetic metal particles having an average thickness of from 10 nm to 100 μm and an average value of the ratio of the average length in the flat surface to the thickness of from 5 to 10,000; and an intercalated phase existing between the flaky magnetic metal particles and containing at least one second element selected from the group consisting of oxygen (O), carbon (C), nitrogen (N), and fluorine (F), in which the pressed powder material includes a plane, and in which the pressed powder material includes, in a predetermined cross-section perpendicular to the flat surfaces, a void site at the boundary part between the flat surface of a flaky magnetic metal particle and the intercalated phase in contact with the flat surface, and the ratio of the length of the void site is 20% or less with respect to the length of the flat surface.

Composite magnetic sheet and wireless charging module comprising same

The present invention relates to an electromagnetic shielding sheet capable of improving reliability. Particularly, the present invention provides a composite magnetic sheet for electromagnetic shielding structured such that an independent soft magnetic sheet, which has a low surface roughness, is laminated on the outermost surface of a soft magnetic sheet having a lamination structure, thereby implementing laminated composite sheets having different surface roughness or porosity characteristics; as a result, the reliability in an external hazardous environment, such as saline water, can be substantially enhanced while maintaining the efficiency of electromagnetic shielding.

SOFT MAGNETIC MATERIAL AND GREEN COMPACT

A soft magnetic material for soft magnetic particles with a high filling rate. The soft magnetic material contains first soft magnetic particles and second soft magnetic particles with a larger average particle size than the first soft magnetic particles. The first soft magnetic particles have an average particle size in the range of 0.5 to 10 μm, and the first soft magnetic particles have a nonpolar hydrocarbon group on their surfaces.

Packaging Structure of a Magnetic Device

An inductor is disclosed, the inductor comprising: a T-shaped magnetic core, being made of a material comprising an annealed soft magnetic metal material and having a base and a pillar integrally formed with the base, wherein μC×Hsat≥1800, where μC is a permeability of the T-shaped magnetic core, and Hsat (Oe) is a strength of the magnetic field at 80% of μC0, where μC0 is the permeability of the T-shaped magnetic core when the strength of the magnetic field is 0.

MAGNETIC MATERIAL AND ROTATING ELECTRIC MACHINE

A magnetic material of the embodiments is a magnetic material including: a plurality of flaky magnetic metal particles, each flaky magnetic metal particle having a flat surface and amagneticmetalphase containing at least one first element selected from the group consisting of Fe, Co, and Ni, the flaky magnetic metal particles having an average thickness of from 10 nm to 100 m and having an average value of the ratio of the average length in the flat surface to the thickness of from 5 to 10,000; and an intercalated phase existing between the flaky magnetic metal particles and containing at least one second element selected from the group consisting of oxygen (O), carbon (C), nitrogen (N), and fluorine (F), in which the magnetic material includes the intercalated phase at a volume ratio of from 4% to 17% and includes voids at a volume ratio of 30% or less, and an average angle of orientation between the flat surface and a plane of the magnetic material is 10 or less.

Magnetic structural body

A magnetic structural body contains core-shell structure particles each including a core section and a shell section covering the surface of the core section. The core section is made of an alloy containing a first metal and a second metal. The shell section is made of an alloy which contains the first metal and the second metal and which has a first metal-to-second metal content ratio different from that of the core section. The first metal is a magnetic metal and has a standard redox potential higher than that of the second metal. The neighboring core-shell structure particles are linearly linked to each other.

Packaging structure of a magnetic device

A magnetic device comprising a T-shaped magnetic core made of a material comprising a soft magnetic metal material and having a base and a pillar integrally formed with the base; a coil wound on the pillar; and a unitary magnetic body encapsulating the pillar, the coil and a portion of the base with a bottom surface of the base being not covered by the unitary magnetic body, wherein a contiguous portion of the unitary magnetic body encapsulates a top surface of the pillar and extends into a gap between a side surface of the pillar and an inner surface of the coil, wherein the core loss P.sub.BL (mW/cm.sup.3) of the unitary magnetic body satisfies: 2f.sup.1.29Bm.sup.2.2P.sub.BL14.03f.sup.1.29B.sub.m.sup.1.08, where f(kHz) represents a frequency of a magnetic field applied to the T-shaped magnetic core, and B.sub.m (kGauss) represents the operating magnetic flux density of the magnetic field at the frequency.