Patent classifications
H01F1/14741
Composite magnetic material and method for manufacturing same
A composite magnetic material contains metal magnetic powder composed of metal magnetic particles, and mica interposed between the metal magnetic particles as an inorganic insulator. The mica has an Fe content of 15 wt % or less per 100 wt % of the mica in terms of Fe.sub.2O.sub.3. To manufacture the composite magnetic material, first, mixed powder is prepared by mixing the metal magnetic powder and the mica so as to be dispersed into each other. Next, a compact is formed by pressure-molding the mixed powder. Finally, the compact is heat-treated.
COMPOSITE MATERIAL FOR PREPARING DUPLEX-WINDING COUPLING INDUCTOR, DUPLEX-WINDING COUPLING INDUCTOR AND PREPARATION METHOD OF DUPLEX-WINDING COUPLING INDUCTOR
A composite material for preparing a duplex-winding coupling indictor, in mass percentage, is composed of: 70% to 75% of iron-nickel-molybdenum powders, 20% to 25% of amorphous powders, 2% to 5% of epoxy resin, 0.3% to 0.5% of coupling agent, and 0.1% to 1.5% of zinc stearate accordingly, a composite material for preparing a duplex-winding coupling indictor is provided.
Compression molded core, method for manufacturing the compression molded core, inductor including the compression molded core, and electric/electronic equipment mounted with the inductor
A compression molded core contains a plurality of soft magnetic material powders. A first powder and a second powder in the plurality of powders satisfy D1>D2, 0.23(D1D2)/D1<0.6, D17 m, and 3 mDT5.7 m. D1 is the median diameter, which is a particle size at which the integrated particle diameter distribution from the small particle size side is 50% in a volume-based particle size distribution measured by a laser diffraction/scattering method, of the first powder and is maximum among median diameters; D2 is the median diameter D2 of the second powder and is minimum among median diameters; and DT is determined using the weight rate R1 of the first powder and the weight rate R2 of the second powder by R1D1+R2D2.
SOFT MAGNETIC MATERIAL, ROTATING ELECTRIC MACHINE, MOTOR, AND GENERATOR
The soft magnetic material of embodiments includes flattened magnetic metal particles including at least one magnetic metal selected from iron (Fe), cobalt (Co) and nickel (Ni), each of the flattened magnetic metal particles having a thickness of from 10 nm to 100 m, an aspect ratio of from 5 to 10,000, and a lattice strain of from 0.01% to 10%, and being oriented with magnetic anisotropy in one direction within aligned flattened surface; and an interposed phase existing between the flattened magnetic metal particles and including at least one of oxygen (O), carbon (C), nitrogen (N) and fluorine (F).
Soft magnetic powder and inductor
A soft magnetic powder includes soft magnetic particles each having a nucleus that contains a soft magnetic metal and an insulating film on the surface of the nucleus. The insulating film contains Si and a hydrocarbon group having a C8 or longer linear-chain moiety, and the ratio by weight of Si to C in the insulating film is 7.6 or more and 42.8 or less (i.e., from 7.6 to 42.8).
Magnetic material and rotating electric machine
A magnetic material of the embodiments is a magnetic material including: a plurality of flaky magnetic metal particles, each flaky magnetic metal particle having a flat surface; and an intercalated phase existing between the flaky magnetic metal particles and containing at least one second element selected from the group consisting of oxygen (O), carbon (C), nitrogen (N), and fluorine (F), in which the magnetic material includes the intercalated phase at a volume ratio of from 4% to 17% and includes voids at a volume ratio of 30% or less, and an average angle of orientation between the flat surface and a plane of the magnetic material is 10 or less.
SOFT MAGNETIC POWDER AND INDUCTOR
A soft magnetic powder includes soft magnetic particles each having a nucleus that contains a soft magnetic metal and an insulating film on the surface of the nucleus. The insulating film contains Si and a hydrocarbon group having a C8 or longer linear-chain moiety, and the ratio by weight of Si to C in the insulating film is 7.6 or more and 42.8 or less (i.e., from 7.6 to 42.8).
SOFT-MAGNETIC METAL POWDER, PRODUCTION METHOD FOR SAME, AND RESIN COMPOSITION
A soft magnetic metal powder contains 5.0% by weight or more and 10.0% by weight or less of B, the balance being one or more metals selected from Fe, Ni, and Co. The soft magnetic metal powder has an average primary particle size of 0.05 m or more and 1.5 m or less, a coefficient of variation (standard deviation of primary particle size/average primary particle size) of 0.25 or less, and an aggregation ratio (average aggregate particle size/average primary particle size) of 3 or less.
FeNi ordered alloy structural body and method for manufacturing the same
A FeNi ordered alloy structural body includes a support having a surface, and particles disposed on the surface of the support with gaps therebetween. Each of the particles contains an L1.sub.0-type FeNi ordered alloy phase. In a method for manufacturing the FeNi ordered alloy structural body, the support is prepared, and particles of an FeNi disordered alloy are dispersed on the surface of the support with gaps therebetween. A nitriding treatment is performed to the particles of the FeNi disordered alloy to form particles in which nitrogen is incorporated. After the nitriding treatment, a denitrification treatment is performed to desorb the nitrogen from the particles, thereby to form the particles containing the L1.sub.0-type FeNi ordered alloy phase.