H01F1/26

Inductor
11562849 · 2023-01-24 · ·

An inductor includes a coil that is constituted by a conductor having a coating layer and includes a winding portion where the conductor is wound and an extended portion extended from the winding portion, a base body that envelops the coil and is constituted by a magnetic body containing magnetic powder and resin, and an outer electrode that is arranged on a surface of the base body and connected to the extended portion. The extended portion of the coil includes a conductor portion that does not have the coating layer in an end portion of the extended portion, and the conductor portion includes a first region connected to the outer electrode and a second region in contact with the magnetic body.

Coil component and electronic device
11705272 · 2023-07-18 · ·

A coil component includes: a coil embedded in a substrate body and having a winding part constituted by a wound conductor; wherein the substrate body has: a first region sandwiched between one end surface of the substrate body and a plane parallel with the one end surface and running through a portion of a first external electrode farthest away from the one end surface; a second region sandwiched between another end of the substrate body and a plane parallel with the another end surface and running through a portion of a second external electrode farthest away from the another end surface; and a third region between the first region and the second region; and the winding part is provided in the third region, and also in the first region where it is wound by one turn or more.

Coil component
11705269 · 2023-07-18 · ·

A coil component in which occurrence of plating elongation is further suppressed and an inductance value is higher. A coil component includes an element body including metal magnetic particles, a coil conductor inside the element body, and a plurality of external electrodes on a surface of the element body. The element body has a substantially rectangular parallelepiped shape including upper and lower surfaces substantially orthogonal to a winding axis of the coil conductor, first and second side surfaces facing each other, and third and fourth side surfaces facing each other. An average particle diameter of each of metal magnetic particles constituting the upper surface, metal magnetic particles constituting the lower surface, metal magnetic particles constituting the first side surface, and metal magnetic particles constituting the second side surface is smaller than an average particle diameter of metal magnetic particles existing inside a winding portion of the coil conductor.

COMPOSITION, MAGNETIC PARTICLE-CONTAINING CURED SUBSTANCE, MAGNETIC PARTICLE-INTRODUCED SUBSTRATE, AND ELECTRONIC MATERIAL
20230220231 · 2023-07-13 · ·

A first object of the present invention is to provide a composition having excellent fluidity and capable of forming a cured substance having excellent magnetic properties and excellent filling suitability. A second object of the present invention is to provide a magnetic particle-containing cured substance formed of the composition. A third object of the present invention is to provide a magnetic particle-introduced substrate and an electronic material that contain the magnetic particle-containing cured substance.

The composition according to an embodiment of the present invention is a composition containing magnetic particles, one or more components selected from the group consisting of a resin and a resin precursor, a solvent, in which a content of magnetic particles having a primary particle diameter of 4 m or more is 25% by mass or less with respect to a total mass of the magnetic particles, a content of the magnetic particles is 91% by mass or more with respect to a total solid content of the composition, and a content of the solvent is 3% to 24% by mass with respect to a total mass of the composition.

MAGNETIC MATERIAL FOR A WIRELESS CHARGING SYSTEM AND A METHOD FOR MANUFACTURING SAME
20230011097 · 2023-01-12 · ·

A magnetic material for a wireless charging system comprises iron powders and 1-10% by weight of a thermosetting resin. The iron powders are individually insulated by the thermosetting resin. A method for manufacturing the magnetic material for the wireless charging system includes mixing particles of a balance of the iron powders, pressing the mixed particles of the iron powders and the thermosetting resin, and subjecting curing heat treatment to a green compact, where the iron powders are individually insulated by the thermosetting resin.

Magnetic sheet and wireless power module comprising same

A magnetic sheet according to an embodiment of the present invention comprises: a first soft magnetic layer including a first surface and a second surface opposite to the first surface; a first resin layer disposed on the first surface of the first soft magnetic layer and having a first viscosity; a second soft magnetic layer disposed on the first resin layer; and a second resin layer disposed between the first soft magnetic layer and the first resin layer and having a second viscosity different from the first viscosity, wherein the second resin layer comprises a plurality of magnetic particles, the first soft magnetic layer includes a plurality of crack areas propagated from the first surface toward the second surface, and a part of the second resin layer is disposed in the plurality of crack areas.

Composite magnetic particle including metal magnetic particle
11538612 · 2022-12-27 · ·

A composite magnetic body according to one aspect of the present invention includes a first metal magnetic particle covered with a first resin portion made of a first resin material and a second metal magnetic particle having a smaller particle size than the first metal magnetic particle, where the second metal magnetic particle is bound to the first metal magnetic particle via a second resin portion made of a second resin material and the second resin material has a larger molecular weight than the first resin material.

Composite magnetic particle including metal magnetic particle
11538612 · 2022-12-27 · ·

A composite magnetic body according to one aspect of the present invention includes a first metal magnetic particle covered with a first resin portion made of a first resin material and a second metal magnetic particle having a smaller particle size than the first metal magnetic particle, where the second metal magnetic particle is bound to the first metal magnetic particle via a second resin portion made of a second resin material and the second resin material has a larger molecular weight than the first resin material.

Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.

Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.