The present disclosure is directed to orthopedic implants and methods of rapid manufacturing orthopedic implants using in vivo data specific to an orthopedic implant or orthopedic trial. Specifically, the instant disclosure utilizes permanent orthopedic implants and orthopedic trials (collectively, “implants”) outfitted with kinematic sensors to provide feedback regarding the kinematics of the trial or implant to discern which implant is preferable, and thereafter rapid manufacturing the implant.

A ligament assembly comprising a first ligament anchor (9) connected to a second ligament anchor (14) by a ligament (18) a resilient element (40) being associated with the first ligament anchor (9) and a ligament tension adjuster (44, 50) being associated with the second ligament anchor (14). The resilient element (40) may be disposed within the first ligament anchor (9) and the ligament tension adjuster (44, 50) may be disposed within the second ligament anchor (14).

An exemplary method, and corresponding instrumentation, of balancing the ligaments of a knee during flexion is disclosed. In one embodiment, the method includes forming initial resection cuts in a patient' femur and tibia, and subsequently placing the knee in flexion to form a flexion space between the posterior femoral condyles and the resected tibial surface. The method may further include sequentially inserting one or more flexion spacers into the flexion space, and selecting the flexion spacer that provides the ligaments with equal tension. The flexion spacers may include a medial platform and a lateral platform wherein, for at least one of the flexion spacers, the lateral platform has a greater thickness than the medial platform. The method may further include engaging an alignment sizing tool with the selected flexion spacer, forming a pair of pin holes in the femur, and mounting a cutting block to the femur using the pin holes.

A femoral component kit includes a piston. The piston includes a notch formed in a bottom surface. The kit includes a femoral component mold having a mold body with a first sidewall, a second sidewall, and a bottom. The sidewalls and bottom define a recess for receiving an antibiotic-impregnated material. The recess includes depressed sections that are spaced apart by an inner section. The outer sections are transverse to a longitudinal axis of the mold. The inner section includes a keel that extends upward and has a height that sets a size of a femoral component produced using the mold. The keel is aligned with the notch when the piston is inserted within the mold. The notch and the keel may include one or more calibration markings that indicate increments of adjustments to the size of the femoral component and resulting flexion and extension gaps and joint space position.

An orthopaedic knee prosthesis includes a femoral component having a condyle surface. The condyle surface is defined by one or more radii of curvatures, which are controlled to reduce or delay the onset of anterior translation of the femoral component relative to a tibial bearing.

An orthopaedic joint replacement system is shown and described. The system includes a number of prosthetic components configured to be implanted into a patient's knee. The system also includes a number of surgical instruments configured for use in preparing the bones of the patient's knee to receive the implants. A method or technique for using the surgical instruments to prepare the bones is also disclosed.

The present disclosure includes prosthetic devices, including implants for joints and external prosthetics. The prosthetic devices allow for full articulation of the joint, while absorbing impact of the components during normal use that will reduce wear on the device components and prolong life. The device may include a bone implantable component and a bearing component having an articulation surface that is sized and shaped to substantially mate with at least a portion of the bone implantable component and a damping mechanism that includes a contact member disposed at least primarily inside a cavity; a biasing member biasing the contact member toward an upper aperture of the cavity and means for capturing the contact member within the cavity.

A tibial support of an artificial knee joint, comprising a main tibial support body (100) and a tibial support platform (200), wherein the main tibial support body (100) is wing-shaped, a central axis thereof being vertical to the tibial support platform (200). A plurality of hollow screw holes is provided at the upper part of the main body (100). The tibial support platform (200) is located above the main tibial support body (100). The surface of the tibial support platform (200) is an organic polymer material layer matching a tibial liner. The hollow screw holes in the tibial support are sealed by the polymer material layer. Because a tibial support of an artificial knee joint adopts a high-biocompatibility organic polymer material, physical machining is allowed in an operation, and meanwhile, the surface corrosion of the tibial support is reduced. Hollow screw holes are sealed by means of a polymer material layer, thereby inhibiting joint liquid from entering the holes, and reducing the transportation of particles. Recesses (201) are provided at positions, corresponding to the screw holes, on the polymer surface, thereby aiding in drilling holes and mounting screws in an operation.

According to one example, a femoral prosthesis system is provided that has a plurality of sizing options using two families of femoral prostheses is disclosed. The second family of femoral prostheses can have a predetermined increase in femoral posterior condylar offset relative to the first family of femoral prosthesis. In one example, the second family of femoral prostheses can have the predetermined increase in the femoral posterior condylar offset while maintaining substantially a same femoral medial-lateral condylar extent relative to a comparably sized one of the first family of femoral prostheses.

An orthopaedic knee prosthesis includes a femoral component which exhibits enhanced articular features, minimizes removal of healthy bone stock from the distal femur, and minimizes the impact of the prosthesis on adjacent soft tissues of the knee.