A method of manufacturing a surgical implant includes simultaneously forming a first component and a second component of the surgical implant. Formation of the first and second components includes depositing a first quantity of material to a building platform and fusing the first quantity of material to form a first layer of the first and second components. The method of manufacturing also includes depositing a second quantity of material over the first layer of the first and second components and fusing the second quantity of material to form a second layer of the first and second components. The surgical implant is fully assembled upon the completion of the formation of the first and second components.

A bone screw for sacroiliac joint fusion is characterized by a longitudinal bone screw and a cylindrical sleeve received on a proximal end of the bone screw. The sleeve has axially extending fins or flutes on its outer surface that extend generally from one end of the sleeve to the other end of the sleeve. This feature allows the sleeve to resist reverse rotation which, in turn, aids in preventing back-out of the bone screw once installed. The bone screw has a self-tapping tip that allows the bone screw to be installed without need for a pilot hole, and self-harvesting geometry that gathers and retains bone shavings in and along the bone screw that are produced by bone screw installation for use as graft for bone fusion.

A spinal implant system is provided for bridging an intervertebral space between vertebral bodies bordering the intervertebral space. The spinal implant system includes at least one adjustable end cap and a spinal implant. The end cap can be used with additional end caps and/or the spinal implant. Multiple end caps can be stacked on top of one another, and one end cap can be attached to a first end of the spinal implant, and another end cap can be attached to a second end of the spinal implant. Thus, one or more of the end caps can be attached to either end of the spinal implant.

An interbody fusion cage having upper and lower canals for receiving the heads of bone screws that have been pre-installed in opposing vertebral body endplates. The proximal wall of the cage preferably has a vertical slot that communicates with each canal and is adapted to allow access by a screwdriver and tightening of the screws.

A long-pitch, helical anchor includes splines radially extending and helically progressing circumferentially around and along the arcuate length of a curved center line (central curve). The center line may progress along the curved length of the anchor with all splines meeting near the center line. In other embodiments, the center line passes along the center of a lumen or channel from which the splines extend radially along the length. A solid point acts as a cutting edge on a distal end of the anchor. All the splines converge to the center line. Installation may be with or without a stabilizing frame, such as may be used to fill gaps and promote bone growth between joined members. The anchors may be used directly to connect and provide compression between two bones or bone structures.

A stand-alone expandable interbody spinal fusion device, including a superior component, an inferior component, and an expansion mechanism operatively arranged to displace the superior component relative to the inferior component, the expansion mechanism including a threaded rod including a first end engaged with the superior component and a second end engaged with the inferior component, wherein when the threaded rod is rotated in a first circumferential direction, the superior component is displaced in a first direction relative to the inferior component.

A bellows shaped spinal implant, comprising an upper plate having an upper opening therethrough, a lower plate having a lower opening therethrough, and aa bellows shaped shell extending between and joining the upper plate and the lower plate. The bellows shaped shell is formed of titanium or an alloy comprising titanium and includes a wall extending continuously therearound that defines a hollow interior in communication with the upper opening and the lower opening. The wall has a thickness in the range of 0.5 mm to 1.0 mm to provide for radiographic imaging through the wall. The wall is angled or curved inwardly or outwardly between the upper plate and the lower plate to provide stiffness that mimics the stiffness properties of a similarly sized polyetheretherketone (PEEK) implant.

The present disclosure provides adjustable spinal devices, instruments for implanting the spinal devices, methods for adjusting the height and lordosis angles of the spinal devices and methods for implanting such devices. An adjustable spinal fusion device includes an upper plate component having an outer surface for placement against an endplate of a vertebral body and a lower plate component having an outer surface for placement against an endplate of a vertebral body. The device further includes a first translation member configured to move longitudinally relative to the upper and lower plates to adjust a distance between the upper and lower plates and a second translation member configured to move longitudinally relative to the upper and lower plates to adjust an angle between the upper and lower plates.

A unibody implant movable between an expanded position and a contracted position is disclosed. The unibody implant may include a unitary expandable body defined by an inferior portion and a superior portion that are connected together. In various embodiments, a set screw may be rotatably supported by the body and configured to move a plug having a first inclined surface facing the distal side. In various embodiments, the set screw may be movable in the longitudinal direction towards the distal side upon rotation of the set screw along the rotation axis, for example. In various embodiments, movement of the set screw urges the plug against the superior portion thereby expanding a vertical distance between the superior and inferior sides of the body. In some embodiments, the plug may include a stabilizing element configured to transfer compressive forces between the superior portion and inferior portion.

A joint spacer for therapeutically maintains separation of bones of a joint. A frame defines a longitudinal axis extending between distal and proximal ends. A carriage is slideably retained within the frame and has at least one ramped surface and a threaded portion. An actuator screw is threadably engaged with the threaded portion, and bears against said frame to cause the carriage to slideably move within the frame when the actuator screw is rotated. A first endplate engages a bone of the joint, and has at least one ramped surface that is mateable with the ramped surface of the carriage.