H02K1/278

BRUSHLESS DIRECT CURRENT ELECTRIC MOTOR WITH REDUCED COGGING TORQUE AND PRODUCTION METHOD THEREOF
20230066003 · 2023-03-02 · ·

A brushless direct current motor includes a rotor made up of at least one permanent magnet and a stator having at least three partitions radially extending from a circular based cylindrical main body, the partitions together defining at least two volumes for receiving at least three coils generating a magnetic field, wherein each volume is closed by a wall connecting the partitions, and in that the wall comprises, on the face thereof oriented toward the rotor, at least one magnetic restriction zone. A sleeve surrounds the stator and the rotor and has at least one deformation zone formed by cutouts adapted to maintain the external geometrical configuration of the sleeve when mounting the constituent elements of the motor. A method for manufacturing such a motor.

BRUSHLESS DIRECT CURRENT ELECTRIC MOTOR WITH REDUCED COGGING TORQUE AND PRODUCTION METHOD THEREOF
20230066003 · 2023-03-02 · ·

A brushless direct current motor includes a rotor made up of at least one permanent magnet and a stator having at least three partitions radially extending from a circular based cylindrical main body, the partitions together defining at least two volumes for receiving at least three coils generating a magnetic field, wherein each volume is closed by a wall connecting the partitions, and in that the wall comprises, on the face thereof oriented toward the rotor, at least one magnetic restriction zone. A sleeve surrounds the stator and the rotor and has at least one deformation zone formed by cutouts adapted to maintain the external geometrical configuration of the sleeve when mounting the constituent elements of the motor. A method for manufacturing such a motor.

ELECTRIC MOTOR HAVING A ROTOR WITH A BURST-PROTECTION SLEEVE WITHOUT AN ADHESION OF THE MAGNET ELEMENTS

An electric motor having a stator and a rotor rotatably mounted about a rotational axis relative to the stator is disclosed. The rotor additionally has a main part, multiple magnet elements which are distributed along the circumferential direction and are received on a radial face of the main part in a mutually spaced manner, and a burst-protection sleeve which covers the main part and the magnet elements. The burst-protection sleeve has multiple cover segments, each of which directly contacts a magnet element, and multiple bridging regions which connect two adjacent cover segments together, wherein the burst-protection sleeve is used to directly support the magnet elements relative to the main part, and the bridging regions have a lower degree of flexural strength in the circumferential direction than the cover segments.

ROTOR, ELECTRIC MOTOR, AND ROTOR PRODUCTION METHOD
20230118484 · 2023-04-20 ·

A rotor includes a cylindrical magnet structure extending in an axial direction to cover a shaft, and a protective tube including a fiber body covering an outer circumferential surface of the magnet structure. The outer circumferential surface of the magnet structure has a first tapered surface gradually decreasing in diameter toward a first end surface of the magnet structure, and a second tapered surface gradually decreasing in diameter toward a second end surface opposite the first end surface in the axial direction. The protective tube includes a first end portion that is bonded to the first tapered surface of the magnet structure, and a second end portion that is bonded to the second tapered surface of the magnet structure.

ROTOR, ELECTRIC MOTOR, AND ROTOR PRODUCTION METHOD
20230118484 · 2023-04-20 ·

A rotor includes a cylindrical magnet structure extending in an axial direction to cover a shaft, and a protective tube including a fiber body covering an outer circumferential surface of the magnet structure. The outer circumferential surface of the magnet structure has a first tapered surface gradually decreasing in diameter toward a first end surface of the magnet structure, and a second tapered surface gradually decreasing in diameter toward a second end surface opposite the first end surface in the axial direction. The protective tube includes a first end portion that is bonded to the first tapered surface of the magnet structure, and a second end portion that is bonded to the second tapered surface of the magnet structure.

Rotor Device and Stator Device for a Flat Brushless Electric Motor and Flat, Brushless Electric Motor for Roof System of an Automobile

A rotor device for a flat brushless electric motor for an automobile roof system has a rotor housing having a first cylinder and a second cylinder. The cylinder elements are configured to be hollow-cylindrical, have different internal and external diameters such that a stator device is disposable between the cylinder elements, and are concentrically aligned with one another. At least one magnetic module is disposed on each cylinder element. A stator device for a stator housing element has a base and a wall element mutually disposed so that the stator housing element is configured in the manner of a pot; and an axle element for externally disposing a rolling bearing for a rotor device. The axle element is disposed in the center of the stator housing element such that the axle element and the wall element, viewed in cross section, extend away from the base element in the same direction.

ACTIVE PART OF AN ELECTRIC MACHINE, ELECTRIC MACHINE, AND METHOD FOR PRODUCING A PRE-MOUNTED ASSEMBLY FOR THE ACTIVE PART

An active part of an electric machine, the part being designed as a rotor or a stator for the electric machine, including a main part and a plurality of permanent magnets secured on/in the main part. The active part has one or more securing devices made of sheet metal, each of which holds at least one of the permanent magnets and via which the permanent magnets are secured on/in the main part. A corresponding electric machine and a method for producing a pre-mounted assembly for securing at least one permanent magnet to the main part of an active part of an electric machine, and the use of such pre-mounted assemblies are also provided.

ACTIVE PART OF AN ELECTRIC MACHINE, ELECTRIC MACHINE, AND METHOD FOR PRODUCING A PRE-MOUNTED ASSEMBLY FOR THE ACTIVE PART

An active part of an electric machine, the part being designed as a rotor or a stator for the electric machine, including a main part and a plurality of permanent magnets secured on/in the main part. The active part has one or more securing devices made of sheet metal, each of which holds at least one of the permanent magnets and via which the permanent magnets are secured on/in the main part. A corresponding electric machine and a method for producing a pre-mounted assembly for securing at least one permanent magnet to the main part of an active part of an electric machine, and the use of such pre-mounted assemblies are also provided.

ELECTRIC WORK MACHINE
20230066000 · 2023-03-02 ·

An electric work machine (1) includes: an inner-rotor-type brushless motor (6) having a stator (20) disposed around a rotor (30); and an output part (10), which is directly or indirectly driven by the rotor. The rotor comprises a rotor core (32) and eight permanent magnets (33) fixed to the rotor core. The stator comprises a stator core (21), one or more insulators (22, 23) fixed to the stator core, and six coils (24), which are respectively wound on teeth (21T) of the stator core via the insulator(s).

ELECTRIC WORK MACHINE
20230066000 · 2023-03-02 ·

An electric work machine (1) includes: an inner-rotor-type brushless motor (6) having a stator (20) disposed around a rotor (30); and an output part (10), which is directly or indirectly driven by the rotor. The rotor comprises a rotor core (32) and eight permanent magnets (33) fixed to the rotor core. The stator comprises a stator core (21), one or more insulators (22, 23) fixed to the stator core, and six coils (24), which are respectively wound on teeth (21T) of the stator core via the insulator(s).