H01F1/0571

COMPUND FOR BONDED MAGNETS, MOLDED BODY AND BONDED MAGNET
20230250257 · 2023-08-10 ·

A compound for bonded magnet that increases the mechanical strength (for example, crushing strength) of a bonded magnet is provided. The compound for bonded magnet includes a magnetic powder, an epoxy resin, a curing agent, a coupling agent, and a metal salt, and the metal salt is represented by R.sub.2M, in which R represents a saturated fatty acid group having 6 or more and 10 or less carbon atoms, while M represents at least one metal element between Ca and Ba.

RARE EARTH MAGNET AND METHOD FOR PRODUCING THEREOF

To provide an R—Fe—B-based rare earth magnet excellent in the squareness and magnetic properties at high temperatures, and method for producing thereof.

The present disclosure relates to a rare earth magnet including a main phase 10 and a grain boundary phase 20 present around the main phase 10, and a method for producing thereof. In the rare earth magnet of the present disclosure, the overall composition is represented, in terms of molar ratio, by the formula: (R.sup.1.sub.(1-x)La.sub.x).sub.y(Fe.sub.(1-z)Co.sub.z).sub.(100-y-w-v)B.sub.wM.sup.1.sub.v, wherein R.sup.1 is a predetermined rare earth element, M.sup.1 is a predetermined element, 0≤x≤0.1, 12.0≤y≤20.0, 0.1≤z≤0.3, 5.0≤w≤20.0, and 0≤v≤2.0. The main phase 10 has an R.sub.2Fe.sub.14B-type crystal structure, the average particle diameter of the main phase 10 is less than 1 μm, and the volume ratio of a phase having an RFe.sub.2-type crystal structure in the grain boundary phase 20 is 0.40 or less relative to the grain boundary phase 20.

Superconductor and method for manufacturing same
11315713 · 2022-04-26 · ·

According to an embodiment, a superconductor includes a base member, and a superconducting layer provided on the base member. The superconducting layer has a first surface on the base member side, and a second surface on the side opposite to the first surface. The lattice constant of the base member substantially matches the lattice constant of the superconducting layer. The superconducting layer includes REA.sub.1-xREB.sub.xBa.sub.2Cu.sub.3O.sub.7-z. The x is not less than 0.01 and not more than 0.40. The z is not less than 0.02 and not more than 0.20. The REA includes at least one of Y, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu. The REB includes at least one of Nd or Sm. The superconducting layer includes a first surface-side region including a portion of the first surface. The first surface-side region includes a first region having an orientation property, and a second region.

Composite magnet with magnetically hard and soft phases

According to an embodiment, a composite permanent magnet includes a matrix of magnetically hard phase grains having an average grain size of 10 nm to 50 μm; and magnetically soft phase grains embedded within the matrix, and having an average grain size of at least 50 nm, each grain having an elongated shape with an aspect ratio of at least 2:1. According to another embodiment, a composite permanent magnet includes a matrix of magnetically hard phase grains having an average grain size of 10 nm to 50 μm; and magnetically soft phase grains embedded within the matrix, and having an average grain width of at least 50 nm, an average grain height of 20 to 500 nm, and an aspect ratio of at least 2:1. According to yet another embodiment, a method of forming a composite permanent magnet is also provided.

R-T-B-BASED RARE EARTH MAGNET PARTICLES, PROCESS FOR PRODUCING THE R-T-B-BASED RARE EARTH MAGNET PARTICLES, AND BONDED MAGNET
20210366636 · 2021-11-25 ·

The present invention provides R-T-B-based rare earth magnet particles comprising no expensive rare resources such as Dy and having an excellent coercive force which can be produced by HDDR treatment without any additional steps. The present invention relates to R-T-B-based rare earth magnet particles comprising crystal grains comprising a magnetic phase of R.sub.2T.sub.14B, and a grain boundary phase, in which the grain boundary phase has a composition comprising R in an amount of not less than 13.5 atom % and not more than 35.0 atom % and Al in an amount of not less than 1.0 atom % and not more than 7.0 atom %. The R-T-B-based rare earth magnet particles can be obtained by controlling heat treatment conditions in the DR step of the HDDR treatment in the course of subjecting a raw material alloy to the HDDR treatment.

METHOD FOR MANUFACTURING ANISOTROPIC RARE EARTH BULK MAGNET, AND ANISOTROPIC RARE EARTH BULK MAGNET MANUFACTURED THEREBY

Proposed are a method of manufacturing an anisotropic rare-earth bulk magnet, the method being capable of suppressing formation of ReFe.sub.2 phase, and an anisotropic rare-earth bulk magnet having excellent magnetic properties.

HIGH-STRENGTH R-T-B RARE EARTH PERMANENT MAGNET AND PREPARATION METHOD THEREOF
20230135049 · 2023-05-04 ·

The present invention discloses a high-strength R-T-B rare earth permanent magnet and a preparation method thereof. The magnet contains 0.3-1.5 wt. % of an element Zr, and a cast strip prepared through vacuum induction melting and melt spinning is treated at a high temperature to make the element Zr therein precipitate in a form of fibrous Zr compounds from R-rich phases, and the fibrous Zr compounds can be uniformly mixed with magnetic powder after hydrogen decrepitation and powder jet milling and mixing, and gradually grow into rod-like Zr compounds existing in the R-rich intergranular phases during the sintering of a green compact. By adjusting the content of the element Zr, sintering temperature and time and other process parameters, the morphology, size and distribution of Zr compounds can be effectively controlled, and the mechanical properties of the magnet can be improved by strengthening the R-rich intergranular phases without deteriorating the magnetic properties of the magnet.

RARE EARTH SINTERED MAGNET, METHOD OF MANUFACTURING RARE EARTH SINTERED MAGNET, ROTOR, AND ROTATING MACHINE

A rare earth sintered magnet includes a plurality of regions of a main phase each having an R.sub.2Fe.sub.14B crystal structure containing at least Nd as a rare earth element R and a grain boundary phase formed among the plurality of regions of the main phase. The grain boundary phase has Sm enriched portions in which Sm is enriched by Sm substitution in a crystalline NdO phase and heavy rare earth element RH enriched portions in which a heavy rare earth element RH is enriched at least on part of peripheries of the Sm enriched portions. This allows the heavy rare earth element RH to diffuse deeper into the rare earth sintered magnet while suppressing the deterioration of the magnetic properties.

Device and method for the addition of liquid additives in the form of a spray during a jet milling step in a process for the manufacture of sintered NdFeB alloy magnets
20220105522 · 2022-04-07 ·

The present disclosure refers to a device and a method for the addition of liquid additives in the form of a spray during a jet milling step in a process for the manufacture of sintered NdFeB alloy magnets. The device includes: a storage barrel for the liquid additive; a weighing bucket which is in fluid communication with the storage barrel and is adapted for weighing a predetermined amount of the liquid additive; a powder container to accommodate NdFeB alloy material prior to or after jet milling, wherein the powder container includes an opening that is plugged with a blind flange; a connecting pipe, which is in fluid communication with the weighing bucket and passes through an opening of the blind flange into the interior of the powder container; and a fluid atomization nozzle located at the end of the connection pipe.

Method and plant for the production of a starting material for the production of rare earth magnets

A method and a plant for the production of a powdery material, which is provided for the manufacture of rare earth magnets. First of all, at least one magnetic or magnetizable raw material, respectively, is provided and is comminuted into a powdery intermediate product, which includes powder particles including corners and edges, by means of conventional comminuting methods. The sharp-edged powder particles are chamfered subsequently. The optimized powdery product including the chamfered powder particles is used for the manufacture of rare earth magnets.