Patent classifications
H01F1/0571
METHOD OF MAKING A MAGNETIC MATERIAL AND A FLUIDIZED BED MIXER FOR MAKING THE SAME
A fluidized bed mixer for combining a first powder with a second powder for manufacturing a magnet and a method of using the fluidized bed mixer for making the magnet. The first powder material is an alloy powder containing neodymium (Nd), iron (Fe), and boron (B), and the second powder material is an alloy powder or elemental metal powder containing one or more of dysprosium (Dy) and terbium (Tb). The fluidized bed mixer includes a fluidized bed portion in an upper portion of a mixing chamber, a cascading baffle system beneath the fluidized bed portion, and combined powder collection area beneath the cascading baffle system. The fluidized bed mixer is configured to homogenously combine a first powder material with a second powder material in such a way that particles of the second powder material adheres to and covers the outer surfaces of the particles of the first powder material.
Permanent magnet source powder fabrication method, permanent magnet fabrication method, and permanent magnet raw material powder inspection method
A method for producing a raw material powder of a permanent magnet, includes: preparing a material powder of a permanent magnet, measuring magnetic characteristics of the material powder, and judging the quality of the material powder as the raw material powder based on a preliminarily determined relation between magnetic characteristics and the structure of the material powder. A method for producing a permanent magnet includes integrating material powders judged as good in the step of judging the quality as raw material powders by the method for producing a raw material powder of a permanent magnet. A method for inspecting a permanent magnet material powder includes transmitting a magnetic field to a material powder of a permanent magnet, receiving the magnetic field from the material powder, and measuring a magnetic field difference between the transmitted magnetic field and the received magnetic field as magnetic characteristics of the material powder.
Superconductor and method for manufacturing same
According to an embodiment, a superconductor includes a base member, and a superconducting layer provided on the base member. The superconducting Layer has a first surface on the base member side, and a second surface on the side opposite to the first surface. The lattice constant of the base member substantially matches the lattice constant of the superconducting layer. The superconducting layer includes REA.sub.1-xREB.sub.xBa.sub.2Cu.sub.3O.sub.7-z. The x is not less than 0.01 and not more than 0.40. The z is not less than 0.02 and not more than 0.20. The REA includes at least one of Y, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu. The REB includes at least one of Nd or Sm. The superconducting layer includes a first surface-side region including a portion of the first surface. The first surface-side region includes a first region having an orientation property, and a second region.
Molten metal temperature control method
A molten metal temperature control method includes: with respect to relations among a spheroidization distance traveled by a molten metal of an alloy from a nozzle tip to a position where the molten metal turns into droplets, the temperature of the molten metal inside the crucible, and a pressure acting on the molten metal inside the crucible, obtaining a relation between the temperature and the spheroidization distance at a predetermined pressure, and setting a predetermined temperature range of the temperature; measuring a spheroidization distance when discharging the molten metal from the crucible at the predetermined pressure, and specifying a temperature corresponding to the measured spheroidization distance; and comparing the specified temperature and the predetermined temperature range, and when the specified temperature is outside the predetermined temperature range, controlling the specified temperature so as to be within the predetermined temperature range by adjusting the temperature inside the crucible.
METHOD FOR IDENTIFYING IRREVERSIBLE DEMAGNETIZATION OF GRAIN BOUNDARY DIFFUSION NdFeB MAGNET
The present application relates to a technical field of determining an irreversible demagnetization of a grain boundary diffusion NdFeB magnet, and more particularly, to a method for identifying an irreversible demagnetization of a grain boundary diffusion NdFeB magnet by magnetic field distribution. After applying a reverse magnetic field to a saturatedly magnetized grain boundary diffusion NdFeB magnet, if a number of magnetic poles on a non-diffusion face of the grain boundary diffusion NdFeB magnet is increased, it is determined that there is an irreversible demagnetization in the grain boundary diffusion NdFeB magnet.
Device and method for the addition of liquid additives in the form of a spray during a jet milling step in a process for the manufacture of sintered NdFeB alloy magnets
The present disclosure refers to a device and a method for the addition of liquid additives in the form of a spray during a jet milling step in a process for the manufacture of sintered NdFeB alloy magnets. The device includes: a storage barrel for the liquid additive; a weighing bucket which is in fluid communication with the storage barrel and is adapted for weighing a predetermined amount of the liquid additive; a powder container to accommodate NdFeB alloy material prior to or after jet milling, wherein the powder container includes an opening that is plugged with a blind flange; a connecting pipe, which is in fluid communication with the weighing bucket and passes through an opening of the blind flange into the interior of the powder container; and a fluid atomization nozzle located at the end of the connection pipe.
RARE-EARTH ANISOTROPIC MAGNET POWDER, AND METHOD FOR PRODUCING SAME
Provided is a rare-earth anisotropic magnet powder capable of achieving high magnetic properties while reducing the usage of Nd and Pr. The present invention provides a rare-earth anisotropic magnet powder comprising magnetic particles that contain rare-earth elements, boron, and a transition metal element. The rare-earth elements include a first rare-earth element that comprises Ce and/or La and a second rare-earth element that comprises Nd and/or Pr. The rare-earth elements have a first ratio (R1/Rt) of 5% to 57%. The first ratio (R1/Rt) is a ratio of an amount (R1) of the first rare-earth element to a total amount (Rt) of the rare-earth elements in terms of the number of atoms. The first rare-earth element has a La ratio (La/R1) of 0% to 35%. The La ratio (La/R1) is a ratio of an amount of La to the amount (R1) of the first rare-earth element in terms of the number of atoms. The magnetic particles have a Ga content of 0.35 at % or less with respect to 100 at % as a whole. By adjusting the Ga content to a predetermined value or less, both the reduction of Nd (Pr) and the high magnetic properties can be achieved at a high level.
PROCESS AND MATERIALS FOR PRINTED MAGNETS
A composite magnetic material includes magnetic particles with a first shape and a volume fraction. The composite material also includes a polymeric matrix surrounding the particles and has fractional remanence greater than 0.5. In an embodiment, a dispersion of magnetic particles in a continuous curable polymer matrix includes a particle volume fraction of greater than 60% and a fractional remanence of 0.5 or higher.
Processing of NdFeB Magnetic Material
A method of processing NdFeB magnetic powder comprises: providing a source of hydrogenated NdFeB powder (101, 102, 103); feeding said powder into an inlet of a cyclone separator (104); separating the powder into an overflow enriched in Nd-rich grain boundary phase and an underflow enriched in NdxFeyBHz matrix phase particles (106); optionally feeding the underflow back into the inlet of the cyclone separator whereby to further enrich the underflow in the NdxFeyBHz matrix phase particles (108a); and collecting the underflow (108).
R-T-B-BASED MAGNET MATERIAL ALLOY AND METHOD FOR PRODUCING THE SAME
Provided is an R-T-B-based magnet material alloy including an R.sub.2T.sub.14B phase which is a principal phase and R-rich phases which are phases enriched with the R, wherein the principal phase has primary dendrite arms and secondary dendrite arms diverging from the primary dendrite arms, and regions where the secondary dendrite arms have been formed constitute a volume fraction of 2 to 60% of the alloy, whereby excellent coercive force can be ensured in R-T-B-based sintered magnets even when the amount of heavy rare earth elements added to the alloy is reduced. The inter-R-rich phase spacing is preferably at most 3.0 m, and the volume fraction of chill crystals is preferably at most 1%. Furthermore, the secondary dendrite arm spacing is preferably 0.5 to 2.0 m, and the ellipsoid aspect ratio of R-rich phase is preferably at most 0.5.