In an embodiment, a magnet material includes a composition represented by R(Fe.sub.pM.sub.qCu.sub.r(Co.sub.1-aA.sub.a).sub.1-p-q-r).sub.z, where R is at least one element selected from rare earth elements, M is at least one element selected from Ti, Zr and Hf, A is at least one element selected from Ni, V, Cr, Mn, Al, Si, Ga, Nb, Ta, and W, p is 0.05≦p≦0.6, q is 0.005≦q≦0.1, r is 0.01≦r≦0.15, a is 0≦a≦0.2, z is 4≦z≦9, and a structure including an intragranular phase having a Th.sub.2Zn.sub.17 crystal phase and a grain boundary phase. An average crystal grain diameter of the intragranular phase is in a range of 20 to 500 nm, and an average thickness of the grain boundary phase is smaller than a magnetic domain wall thickness.

A permanent magnet of an embodiment includes: a composition represented by a composition formula: R(Fe.sub.pM.sub.qCu.sub.rCo.sub.1-p-q-r).sub.z, where R is at least one element selected from rare-earth elements, M is at least one element selected from Zr, Ti, and Hf, and relations of 0.3≦p≦0.4, 0.01≦q≦0.05, 0.01≦r≦0.1, and 7≦z≦8.5 (atomic ratio) are satisfied; and a structure including a cell phase having a Th.sub.2Zn.sub.17 crystal phase, and a cell wall phase existing to surround the cell phase. An average magnetization of the cell wall phase is 0.2 T or less.

In one embodiment, a permanent magnet has a composition expressed by a composition formula: RN.sub.x(Cr.sub.pSi.sub.qM.sub.1-p-q).sub.z (R is at least one element selected from Y and rare-earth elements, M is at least one element selected from Fe and Co, and x, p, q, and z are atomic ratios satisfying 0.5≦x≦2.0, 0.005≦p≦0.2, 0.005≦q≦0.2, and 4≦z≦13, respectively). The permanent magnet has a density of 6.5 g/cm.sup.3 or more and satisfies the relationship of I(110)/{I(110)+I(303)}≦0.05, in which I(303) represents a diffraction peak intensity from a (303) plane of a Th.sub.2Zn.sub.17 phase obtained through powder X-ray diffraction of the permanent magnet, and I(110) represents a diffraction peak intensity from a (110) plane of an α-Fe phase obtained through the powder X-ray diffraction.

A permanent magnet is expressed by a composition formula: R.sub.pFe.sub.qM.sub.rCu.sub.tCo.sub.100-p-q-r-t. The magnet comprises a metal structure including a main phase having a Th.sub.2Zn.sub.17 crystal phase and a grain boundary phase. The main phase includes a cell phase having the Th.sub.2Zn.sub.17 crystal phase and a Cu-rich phase. A section including a c-axis of the Th.sub.2Zn.sub.17 crystal phase has a first region in the crystal grain and a second region in the crystal grain, the first region is provided in the cell phase divided by the Cu-rich phase, the second region is provided within a range of not less than 50 nm nor more than 200 nm from the grain boundary phase in a direction perpendicular to an extension direction of the grain boundary phase, and a difference between a Cu concentration of the first region and a Cu concentration of the second region is 0.5 atomic percent or less.

A permanent magnet of an embodiment includes a sintered compact, the sintered compact including: a composition expressed by R.sub.pFe.sub.qM.sub.rCu.sub.sCo.sub.100-p-q-r-s, (R is at least one element selected from rare earth elements, M is at least one element selected from Zr, Ti, and Hf, 10.5≦p≦12.5 atomic %, 24≦q≦40 atomic %, 0.88≦r≦4.5 atomic %, and 3.5≦s≦10.7 atomic %); and a structure having crystal grains each composed of a main phase including a Th.sub.2Zn.sub.17 crystal phase, and a crystal grain boundary of the crystal grains. An average crystal grain diameter of the crystal grains is 50 μm or more and 100 μm or less, and a ratio of the crystal grains having a crystal grain diameter of 50 μm or more is 75% or more.

A permanent magnet expressed by a composition formula: R.sub.pFe.sub.qM.sub.rCu.sub.tCo.sub.100-p-q-r-t. The magnet comprises: a metal structure including a main phase having a Th.sub.2Zn.sub.17 crystal phase and a grain boundary phase. The main phase includes a cell phase having the Th.sub.2Zn.sub.17 crystal phase, a Cu-rich phase having a Cu concentration higher than the cell phase, and a plurality of M-rich platelet phases extending in a direction intersecting with a c-axis of the Th.sub.2Zn.sub.17 crystal phase in a section including the c-axis and having a M element concentration higher than the cell phase. In the section, the cell phase has a 200 nm diameter or more, and a gap between the M-rich platelet phases is 80 nm or less.

A rare-earth magnet and a method of manufacturing the same are provided. The method includes: preparing Sm-Fe-N magnetic powder; preparing reforming material powder containing metallic zinc; mixing the magnetic powder and the reforming material powder to obtain mixed powder; subjecting the mixed powder to compression molding in a magnetic field to obtain a magnetic-field molded body; subjecting the magnetic-field molded body to pressure sintering to obtain a sintered body; and subjecting the sintered body to heat treatment. A content proportion of the metallic zinc in the reforming material powder is 10 to 30% by mass with respect to the mixed powder. When a temperature and time in conditions for the heat treatment are defined as x° C. and y hours, respectively, the formulas y≥−0.32x+136 and 350≤x≤410 are met.

One embodiment of the present invention includes single-crystal particles of a TbCu.sub.7 type samarium-iron-nitrogen based alloy in an anisotropic magnet powder.

An Sm—Fe—N magnet material includes from 7.0 at % to 12 at % of Sm, from 0.1 at % to 1.5 at % of at least one element selected from the group consisting of Hf and Zr, from 0.05 at % to 0.5 at % of C, from 10 at % to 20 at % of N, and from 0 at % to 35 at % of Co, with a remainder being Fe and unavoidable impurities.

Included is a method of preparing a compound for bonded magnets, the method including: coating a magnetic material having an average particle size of 10 μm or less with a thermosetting resin and a curing agent at a ratio of the equivalent weight of the curing agent to the equivalent weight of the thermosetting resin of 2 or higher and 10 or lower to obtain a coated material; granulating the coated material by compression to obtain a granulated product; milling the granulated product to obtain a milled product; and surface treating the milled product with a silane coupling agent to obtain a compound for bonded magnets, the method either including, between the granulation and the milling, heat curing the granulated product to obtain a cured product, or including, between the milling and the surface treatment, heat curing the milled product to obtain a cured product.