A dust core capable of reducing the eddy-current loss of a soft magnetic powder, and having a small loss, particularly in a high-frequency region includes a powder of a soft magnetic composition having a maximum roundness of 0.5 or more, and a mean roundness of 0.2 or more. The powder includes a pulverized powder and a spherical powder. The pulverized powder has a maximum roundness of 0.5 or more, and a mean roundness of 0.2 or more. The spherical powder has a maximum roundness of 0.9 or more, and a mean roundness of 0.5 or more.

A soft magnetic powder that can exhibit desirable soft magnetic characteristics. A dust core using the soft magnetic powder is also provided. The soft magnetic powder includes: a soft magnetic powder layer of an unoxidized soft magnetic material; a second oxide layer as an oxide with iron or boron residing around the soft magnetic powder layer; and a first oxide layer of an iron oxide residing around the second oxide layer. The first oxide layer and the second oxide layer reside in a region of 20 nm or more and 500 nm or less from a surface of the soft magnetic powder, and are absent in a region of more than 500 nm and 1,600 nm or less from the surface.

Provided is a soft magnetic dust core having high density and favorable properties. A method of manufacturing a soft magnetic dust core includes: preparing coated powder including amorphous powder made of an FeBSiPCCu-based alloy, an FeBPCCu-based alloy, an FeBSiPCu-based alloy, or an FeBPCu-based alloy, with a first initial crystallization temperature T.sub.x1 and a second initial crystallization temperature T.sub.x2; and a coating formed on a surface of particles of the amorphous powder; applying a compacting pressure to the coated powder or a mixture of the coated powder and the amorphous powder at a temperature equal to or lower than T.sub.x1?100 K; and heating to a maximum end-point temperature equal to or higher than T.sub.x1?50 K and lower than T.sub.x2 with the compacting pressure being applied.

A compound for dust core includes a metal powder including iron, a resin composition, and a metal salt, in which the metal salt is represented by R.sub.2M, R represents a saturated fatty acid group having 6 or more and 12 or less carbon atoms, and M represents at least one metal element between Ca and Ba.

A multipole permanent magnet may be provided with a magnetic-field shunt. The multipole permanent magnet may be formed from compression-molded magnetic particles such as magnetically anisotropic rare-earth particles in an elastomeric polymer. The magnetic-field shunt may be formed from magnetic members in a polymer binder that are separated by gaps to allow the shunt to flex or from magnetic particles in a polymer binder. The magnetic particles in the polymer binder may be ferrite particles or other magnetic particles. The polymer binder may be formed from an elastomeric material and may be integral with the elastomeric polymer of the multipole permanent magnet or separated from the elastomeric polymer of the multipole permanent magnet by a polymer separator layer. Conductive particles may be formed in polymer such as the elastomeric polymer with the magnetic particles. The conductive particles may be configured to form electrical connector contacts and other signal paths.

Mixed magnetic powders for making a magnetic core or body is disclosed, wherein the mixed magnetic powders comprises a first magnetic powder and a second magnetic powder, each of the first magnetic powder and the second magnetic powder being made of a soft magnetic material, wherein the average particle diameter of the first magnetic powder is greater than that of the second magnetic powder, and each of the first magnetic powder and the second magnetic powder has a pre-configured particle size distribution for increasing the density of the magnetic body.

The present invention provides a dust core including, as principal components, a pulverized powder of an Fe-based amorphous alloy ribbon; and a Cr-containing Fe-based amorphous alloy atomized spherical powder, and the pulverized powder is in the shape of a thin plate having two principal planes opposing each other, and assuming that a minimum dimension along a plane direction of the principal planes is a grain size, the pulverized powder includes a pulverized powder with a grain size more than twice and not more than six times as large as a thickness of the pulverized powder in a proportion of 80 mass % or more of the whole pulverized powder and includes a pulverized powder with a grain size not more than twice as large as the thickness of the pulverized powder in a portion of 20 mass % or less of the whole pulverized powder.

Provided is a power inductor. The power inductor includes a body, at least one base material disposed within the body, at least one coil pattern disposed on at least one surface of the base material, an insulation film disposed between the coil pattern and the body, and an external electrode disposed outside the body and connected to the coil pattern. The body includes a plurality of magnetic layers and insulation layers, which are alternately laminated.

A coil component includes a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion and having a core portion, and outer electrodes electrically connected to the coil conductor. The magnetic portion includes a magnetic outer coating and a magnetic base having a protrusion portion. The coil conductor is disposed on the magnetic base such that the protrusion portion is located in the core portion. The magnetic outer coating is disposed so as to cover the coil conductor, and the bottom surface of the magnetic base includes a recessed portion in an area opposite to the protrusion portion.

A coil component including a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion, and outer electrodes electrically connected to the coil conductor. Also, a protective layer containing Ti is disposed on the magnetic portion.