A fin field effect transistor device with air gaps, including a source/drain layer on a substrate, one or more vertical fin(s) in contact with source/drain layer, a gate metal fill that forms a portion of a gate structure on each of the one or more vertical fin(s), and a bottom void space between the source/drain layer and the gate metal fill.

A memory gate electrode and a control gate electrode are formed to cover a fin projecting from the upper surface of a semiconductor substrate. A part of the fin which is covered by the memory gate electrode and the control gate electrode is sandwiched by a silicide layer as a part of a source region and a drain region of a memory cell. This silicide layer is formed as a silicide layer.

According to one embodiment, a semiconductor device includes a first semiconductor region, a second semiconductor region of a first conductivity type, a third semiconductor region of a second conductivity type, a fourth semiconductor region of the second conductivity type, a gate electrode, a first electrode, and a second electrode. The fourth semiconductor region includes a first portion and a second portion. The first portion is arranged with the second semiconductor region in a second direction crossing a first direction from the first semiconductor region to the second semiconductor region. The second portion is located above the third semiconductor region. The gate electrode is provided via a gate insulating layer on another part of the second semiconductor region, part of the third semiconductor region, and the first portion. The first electrode is provided on another part of the third semiconductor region. The second electrode is provided on the second portion.

A method for forming a semiconductor device structure is provided. The method includes forming a first amorphous layer over a substrate. The substrate has a base portion and a first fin portion over the base portion, and the first amorphous layer covers the first fin portion. The method includes annealing the first amorphous layer to crystallize the first amorphous layer into a first polycrystalline layer. The method includes forming a second amorphous layer over the first polycrystalline layer. The method includes removing a first portion of the second amorphous layer and a second portion of the first polycrystalline layer under the first portion. The remaining second amorphous layer and the remaining first polycrystalline layer together form a first gate structure over and across the first fin portion.

A fin field effect transistor device with air gaps, including a source/drain layer on a substrate, one or more vertical fin(s) in contact with source/drain layer, a gate metal fill that forms a portion of a gate structure on each of the one or more vertical fin(s), and a bottom void space between the source/drain layer and the gate metal fill.

A fin field effect transistor device with air gaps, including a source/drain layer on a substrate, one or more vertical fin(s) in contact with source/drain layer, a gate metal fill that forms a portion of a gate structure on each of the one or more vertical fin(s), and a bottom void space between the source/drain layer and the gate metal fill.

A semiconductor structure includes a source drain region of a first material and an extension region of a second material. A semiconductor device fabrication process includes forming a sacrificial dielectric portion upon a semiconductor substrate, forming a sacrificial gate stack upon the sacrificial dielectric portion, forming a gate spacer upon the sacrificial dielectric portion against the sacrificial gate, forming a source drain region of a first doped material upon the semiconductor substrate against the gate spacer, forming a replacement gate trench by removing the sacrificial gate stack, forming an extension trench by removing the sacrificial dielectric portion, and forming an extension region of a second doped material within the extension trench.

A semiconductor structure includes a source drain region of a first material and an extension region of a second material. A semiconductor device fabrication process includes forming a sacrificial dielectric portion upon a semiconductor substrate, forming a sacrificial gate stack upon the sacrificial dielectric portion, forming a gate spacer upon the sacrificial dielectric portion against the sacrificial gate, forming a source drain region of a first doped material upon the semiconductor substrate against the gate spacer, forming a replacement gate trench by removing the sacrificial gate stack, forming an extension trench by removing the sacrificial dielectric portion, and forming an extension region of a second doped material within the extension trench.

Semiconductor devices and methods of manufacturing the same are provided. In one embodiment, the method may include: forming a first shielding layer on a substrate; forming one of source and drain regions with the first shielding layer as a mask; forming a second shielding layer on the substrate, and removing the first shielding layer; forming a shielding spacer on a sidewall of the second shielding layer; forming the other of the source and drain regions with the second shielding layer and the shielding spacer as a mask; removing at least a portion of the shielding spacer; and forming a gate dielectric layer, and forming a gate conductor as a spacer on a sidewall of the second shielding layer or a possible remaining portion of the shielding spacer.

A method includes forming a fin extending above an isolation region. A sacrificial gate stack having a first sidewall and a second sidewall opposite the first sidewall is formed over the fin. A first spacer is formed on the first sidewall of the sacrificial gate stack. A second spacer is formed on the second sidewall of the sacrificial gate stack. A patterned mask having an opening therein is formed over the sacrificial gate stack, the first spacer and the second spacer. The patterned mask extends along a top surface and a sidewall of the first spacer. The second spacer is exposed through the opening in the patterned mask. The fin is patterned using the patterned mask, the sacrificial gate stack, the first spacer and the second spacer as a combined mask to form a recess in the fin. A source/drain region is epitaxially grown in the recess.