Custom manufactured headwear for a subject's head is provided. The headwear comprises an inner layer deposited by an additive manufacturing device. The headwear further comprises an outer layer deposited by the additive manufacturing device. The inner layer and the outer layer are each formed by the additive manufacture device utilizing a device data file derived from a subject data file. The subject data file is representative of the shape of the head and the device data file determining the shape of the headwear.

To provide a surgical fixing material which has excellent breathability and ease of application, and which is not susceptible to causing rigid wrinkles when fixing bent sites. A surgical fixing material having a hardened layer 5 which comprises a plurality of holes 3 having a surface area of 5 mm.sup.2 or more.

To provide a surgical fixing material which has excellent breathability and ease of application, and which is not susceptible to causing rigid wrinkles when fixing bent sites. A surgical fixing material having a hardened layer 5 which comprises a plurality of holes 3 having a surface area of 5 mm.sup.2 or more.

A cranial remodeling orthotic for passive remodeling of a cranium of an infant has (i) a main frame assembly for encircling the infant cranium (ii) at least one support member having a concave inner surface to extend circumferentially with the main frame assembly about a portion of the infant cranium while protruding beyond at least one of the upper boundary or the lower boundary of the main frame assembly, and (iii) a resilient cushion layer lining an inner surface of a portion of the main frame assembly or the support member. The support member is rigid and self-supporting, while being formable in shape upon the application of heat more readily than the main frame assembly. The resulting orthotic can be mass produced while still allowing some customization for the end user so as to effectively treat headshape asymmetry without the need for 3D scans or plaster casting.

A head and/or neck support device that comprises an extended-half-round shape, soft base; a belt that is attached to the base; a vertical angled bracket that comprises a protruding upward hollow cylinder, and is attached to the base; a first cylinder whose near end is disposed within the angled bracket, and whose far end is male threaded; a radial ring that is attached to the outer side of the first cylinder near the far end thereof; a hollow second cylinder whose near end is female threaded, and far end has a ring attached. The far end of the first cylinder is screwed into the second cylinder's near end. The devise further comprises a chin support component that comprises a hollow third cylinder, a chin rest component, and an end cap. The far end of the second cylinder is disposed within the third cylinder. The device further comprises a spring that is disposed within the third cylinder, and sandwiched between the cavity of the third cylinder and the second cylinder's far end. The device further comprises a chain that threads through the center of the spring, and whose near end is attached to the ring on the end of the second cylinder, and whose far end is attached to the cavity of the end cap. The opening at the far end of the third cylinder has a smaller diameter than the spring.

A reusable thermoplastic cast may include: a core material (10) having a net shape as a result of molding a synthetic resin elastomer into a net shape by of injection molding or press-working; and a structure (20), which consists of a polycaprolactone composite material and is molded to surround the outer circumferential surface of the core material (10) by insert injection. Example embodiments improve breathability by forming a cast in a net shape and provide a cast which is structurally sturdy and appropriate for mass production by molding the cast by, e.g., insert injection.

A reusable thermoplastic cast may include: a core material (10) having a net shape as a result of molding a synthetic resin elastomer into a net shape by of injection molding or press-working; and a structure (20), which consists of a polycaprolactone composite material and is molded to surround the outer circumferential surface of the core material (10) by insert injection. Example embodiments improve breathability by forming a cast in a net shape and provide a cast which is structurally sturdy and appropriate for mass production by molding the cast by, e.g., insert injection.

A formable cast (100), brace (180) or splint is provided herein which comprises a padding (101), an outer shell (103) spaced apart from the padding, and a ridge (109) disposed along the perimeter of the shell. The ridge, shell and padding define an interior space (115), with a curable polymeric material disposed in the interior space. The curable polymeric material undergoes a phase transition, upon curing, from a liquid or gel phase to a substantially rigid solid phase. The cast (100), brace (180) or splint may be readily customized to the patient by fitting the cast to the patient's body, positioning the cast in the desired orientation, and curing the curable polymeric material through exposure to actinic radiation or by other suitable means.

A formable cast (100), brace (180) or splint is provided herein which comprises a padding (101), an outer shell (103) spaced apart from the padding, and a ridge (109) disposed along the perimeter of the shell. The ridge, shell and padding define an interior space (115), with a curable polymeric material disposed in the interior space. The curable polymeric material undergoes a phase transition, upon curing, from a liquid or gel phase to a substantially rigid solid phase. The cast (100), brace (180) or splint may be readily customized to the patient by fitting the cast to the patient's body, positioning the cast in the desired orientation, and curing the curable polymeric material through exposure to actinic radiation or by other suitable means.

A device (100) includes a leg engaging section (101) and a foot engaging section (102) intersecting at a heel receiver (103). The leg engaging section and the foot engaging section define a leg insertion aperture (104). A compressible cushion layer (402) is disposed at least in the leg engaging section. At least one bolster tube (401) is disposed interior the leg engaging section. The bolster tube (401) can be selectively removable through one or more apertures (1105,1106).